Residence time distribution, small-scale

In general, each form of ideal flow can be characterized exactly mathematically, as can the consequences of its occurrence in a chemical reactor (some of these are explored in Chapter 2). This is in contrast to nonideal flow, a feature which presents one of the major difficulties in assessing the design and performance of actual reactors, particularly in scale-up from small experimental reactors. This assessment, however, may be helped by statistical approaches, such as provided by residence-time distributions. It... 

In the development of these processes and their transference into an industrial-scale, dimensional analysis and scale-up based on it play only a subordinate role. This is reasonable, because one is often forced to perform experiments in a demonstration plant which copes in its scope with a small produdion plant ( mock-up plant, ca. 1/10-th of the industrial scale). Experiments in such plants are costly and often time-consuming, but they are often indispensable for the lay-out of a technical plant. This is because the experiments performed in them deliver a valuable information about the scale-dependent hydrodynamic behavior (arculation of liquids and of dispersed solids, residence time distributions). As model substances hydrocarbons as the liquid phase and nitrogen or air as the gas phase are used. The operation conditions are ambient temperature and atmospheric pressure ( cold-flow model ). As a rule, the experiments are evaluated according to dimensional analysis. 

Results of an experimental program in which aluminum particles were burned with steam and mixtures of oxygen and argon in small-scale atmospheric dump combustor are presented. Measurements of combustion temperature, radiation intensity in the wavelength interval from 400 to 800 nm, and combustion products particle size distribution and composition were made. A combustion temperature of about 2900 K was measured for combustion of aluminum particles with a mixture of 20%(wt.) O2 and 80%(wt.) Ar, while a combustion temperature of about 2500 K was measured for combustion of aluminum particles with steam. Combustion efficiency for aluminum particles with a mean size of 17 yum burned in steam with O/F) / 0/F)st 1-10 and with residence time after ignition estimated at 22 ms was about 95%. A Monte Carlo numerical method was used to estimate the radiant heat loss rates from the combustion products, based on the measured radiation intensities and combustion temperatures. A peak heat loss rate of 9.5 W/cm was calculated for the 02/Ar oxidizer case, while a peak heat loss rate of 4.8 W/cm was calculated for the H2O oxidizer case. 

A continuous tubular-loop process has been patented (10) and used for relatively small-scale production. The loop process consists of a tube-pump system in which the rate of latex circulation around the tube loop is considerably greater than the throughput rate. Thus, the distribution of residence times should be nearly the same as that of a single CSTR. 

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