Refractories burned

It is also used as a reducing agent in the production of pure uranium and other metals from their salts. The hydroxide (milk of magnesia), chloride, sulfate (Epsom salts), and citrate are used in medicine. Dead-burned magnesite is employed for refractory purposes such as brick and liners in furnaces and converters. 

Fixed orSlowlj M-OvingFeds. For fuel-bed burning on a grate, a distillation effect occurs. The result is that hquid components which are formed volatilize before combustion temperatures are reached cracking may also occur. The ignition of coal in a bed is almost entirely by radiation from hot refractory arches and from the flame burning of volatiles. In fixed beds, the radiant heat above the bed can only penetrate a short distance into the bed. 

For environmental reasons, burning should be smokeless. Long-chain and unsaturated hydrocarbons crack in the flame producing soot. Steam injection helps to produce clean burning by eliminating carbon through the water gas reaction. The quantity of steam required can be as high as 0.05—0.3 kg steam per kg of gas burned. A multijet flare can also be used in which the gas bums from a number of small nozzles parallel to radiant refractory rods which provide a hot surface catalytic effect to aid combustion. 

Dead-burned dolomite is a specially sintered or double-burned form of dolomitic quicklime which is further stabilized by the addition of iron oxides. Historically, it was used as a refractory for lining steel furnaces, particularly open hearths, but as of this writing is used primarily in making dolomite refractory brick (see Refractories). 

PefractoTy lime is synonymous with dead-burned dolomite, an unreactive dolomitic quicklime, stabilized with iron oxides, that is used primarily for lining refractories of steel furnaces, particularly open hearths. 

In Germany and Japan, pulverized quicklime is used in making self-fluxing sinters, partially replacing limestone. Granular dead-burned dolomite is stiU used to protect the refractory lining of open-hearth and electric furnaces, but not the basic oxygen furnace. Refractory time has declined with the... 

In wetted-wall units, the walls of a tall circular, slightly tapered combustion chamber are protected by a high volume curtain of cooled acid flowing down inside the wall. Phosphoms is atomized by compressed air or steam into the top of the chamber and burned in additional combustion air suppHed by a forced or induced draft fan. Wetted-waU. plants use 25—50% excess combustion air to reduce the tail-gas volume, resulting in flame temperatures in excess of 2000°C. The combustion chamber maybe refractory lined or made of stainless steel. Acid sprays at the bottom of the chamber or in a subsequent, separate spraying chamber complete the hydration of phosphoms pentoxide. The sprays also cool the gas stream to below 100°C, thereby minimising corrosion to the mist-collecting equipment (typically type 316 stainless steel). 

A calcining kiln is a horizontal steel cylinder, slightly sloped to help the coke move forward and lined with refractory brick. The raw coke is fed at the upper end, natural gas or oil is burned at the lower end, and the combustion gas flows through the kiln above and against the coke stream. 

There are a number or types of special brick obtainable from individual producers. High-burned kaolin refractories are particularly valuable under conditions of severe temperature and heavy load or severe spalling conditions, as in the case of high-temperature oil-fired boiler settings or piers under enamehng furnaces. Another brick for the same uses is a high-fired brick of Missouri aluminous clay. 

Flameholder - Flameholders are necessary to prevent the flame from "riding" up to the top of the stack. They provide a surface at which burning can take place and also promote better mixing of air and gas by the additional turbulence which they cause above the jets. Construction is simply a solid, 25 mm diameter rod of refractory material (silicon carbide) supported horizontally above each burner line. The bottom of the rod should be 13 mm above the tips of the jets. 

A test procedure which has proved very useful was first described by Hatfield. The samples are cylinders 32 x 12-5 mm in diameter with a standard abraded finish which are supported on open-ended refractory boats in a tubular furnace. In the original test the atmosphere, which was produced by burning towns gas with a 50% excess of air, was passed over the specimens at a standard velocity after first preheating to test temperature over refractory packing in a separate furnace chamber. More latterly, natural gas has been used with suitable modification of air gas ratio to give... 

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