Promoted oxide catalysts

The increase of the active part of the promoted iron catalyst can be correlated to the fact that the surface area of the promoted oxidic catalyst increases with progressing reduction, in marked contrast with that of unpromoted magnetite (61,70). The enhanced activity of the promoted... 

Figure 9 Schematic representation of the reaction pathway for methane oxidative dimerization on alkali (A) promoted oxide catalyst (BO). The pathway represents the most probable routes, including the coexistence of various phases in equilibrium with the reaction environment.

Plot of pMp° - p) against p/p° (r is expressed in cm (stp)). (1) Unpromoted Fe catalyst (2) AljOj-promoted Fe catalyst (3) AI2O3-KjO-promoted Fe catalyst (4) fused copper catalyst (5) chromium oxide gel (6) silica gel. (Courtesy Brunauer, Emmett and Teller.)... 

This reaction is first conducted on a chromium-promoted iron oxide catalyst in the high temperature shift (HTS) reactor at about 370°C at the inlet. This catalyst is usually in the form of 6 x 6-mm or 9.5 x 9.5-mm tablets, SV about 4000 h . Converted gases are cooled outside of the HTS by producing steam or heating boiler feed water and are sent to the low temperature shift (LTS) converter at about 200—215°C to complete the water gas shift reaction. The LTS catalyst is a copper—zinc oxide catalyst supported on alumina. CO content of the effluent gas is usually 0.1—0.25% on a dry gas basis and has a 14°C approach to equihbrium, ie, an equihbrium temperature 14°C higher than actual, and SV about 4000 h . Operating at as low a temperature as possible is advantageous because of the more favorable equihbrium constants. The product gas from this section contains about 77% H2, 18% CO2, 0.30% CO, and 4.7% CH. ... 

Above pH 9, decomposition of ozone to the reactive intermediate, HO, determines the kinetics of ammonia oxidation. Catalysts, such as WO, Pt, Pd, Ir, and Rh, promote the oxidation of dilute aqueous solutions of ammonia at 25°C, only two of the three oxygen atoms of ozone can react, whereas at 75°C, all three atoms react (42). The oxidation of ammonia by ozone depends not only on the pH of the system but also on the presence of other oxidizable species (39,43,44). Because the ozonation rate of organic materials in wastewater is much faster than that of ammonia, oxidation of ammonia does not occur in the presence of ozone-reactive organics. 

These catalysts contained promoters to minimise SO2 oxidation. Second-generation systems are based on a combined oxidation catalyst and particulate trap to remove HC and CO, and to alleviate particulate emissions on a continuous basis. The next phase will be the development of advanced catalysts for NO removal under oxidising conditions. Low or 2ero sulfur diesel fuel will be an advantage in overall system development. 

High pressure processes P > 150 atm) are catalyzed by copper chromite catalysts. The most widely used process, however, is the low pressure methanol process that is conducted at 503—523 K, 5—10 MPa (50—100 atm), space velocities of 20, 000-60,000 h , and H2-to-CO ratios of 3. The reaction is catalyzed by a copper—zinc oxide catalyst using promoters such as alumina (31,32). This catalyst is more easily poisoned than the older copper chromite catalysts and requites the use of sulfiir-free synthesis gas. 

Promoters. Many industrial catalysts contain promoters, commonly chemical promoters. A chemical promoter is used in a small amount and influences the surface chemistry. Alkali metals are often used as chemical promoters, for example, in ammonia synthesis catalysts, ethylene oxide catalysts, and Fischer-Tropsch catalysts (55). They may be used in as Httie as parts per million quantities. The mechanisms of their action are usually not well understood. In contrast, seldom-used textural promoters, also called stmctural promoters, are used in massive amounts and affect the physical properties of the catalyst. These are used in ammonia synthesis catalysts. 

Research in catalysts for ammonia manufacture is stiU going on, and though the use of supported metals such as mthenium may be two to three times as active as promoted iron oxide, catalysts 50—100 times more active than promoted iron oxide are required to affect process economics significantly. 

Ethylene Oxide Catalysts. Of all the factors that influence the utihty of the direct oxidation process for ethylene oxide, the catalyst used is of the greatest importance. It is for this reason that catalyst preparation and research have been considerable since the reaction was discovered. There are four basic components in commercial ethylene oxide catalysts the active catalyst metal the bulk support catalyst promoters that increase selectivity and/or activity and improve catalyst life and inhibitors or anticatalysts that suppress the formation of carbon dioxide and water without appreciably reducing the rate of formation of ethylene oxide (105). 

NO -laden fumes are preheated by effluent from the catalyst vessel in the feed/effluent heat exchanger and then heated by a gas- or oil-fired heater to over 600° F. A controlled quantity of ammonia is injected into the gas stream before it is passed through a metal oxide, zeolite, or promoted zeolite catalyst bed. The NO is reduced to nitrogen and water in the presence or ammonia in accordance with the following exothermic reactions ... 

An effect which is frequently encountered in oxide catalysts is that of promoters on the activity. An example of this is the small addition of lidrium oxide, Li20 which promotes, or increases, the catalytic activity of dre alkaline earth oxide BaO. Although little is known about the exact role of lithium on the surface structure of BaO, it would seem plausible that this effect is due to the introduction of more oxygen vacancies on the surface. This effect is well known in the chemistry of solid oxides. For example, the addition of lithium oxide to nickel oxide, in which a solid solution is formed, causes an increase in the concentration of dre major point defect which is the Ni + ion. Since the valency of dre cation in dre alkaline earth oxides can only take the value two the incorporation of lithium oxide in solid solution can only lead to oxygen vacaircy formation. Schematic equations for the two processes are... 

The modem process uses a potassium-sulfate-promoted vanadium(V) oxide catalyst on a silica or kie,selguhr support. The SO2 is obtained either by burning pure sulfur or by roasting sulfide minerals (p. 651) notably iron pyrite, or ores of Cu, Ni and Zn during the production of these metals. On a worldwide basis about 65% of the SO2 comes from the burning of sulfur and some 35% by the roasting of sulfide ores but in some countries (e.g, the UK) over 95% conies from the former. 

The most successful class of active ingredient for both oxidation and reduction is that of the noble metals silver, gold, ruthenium, rhodium, palladium, osmium, iridium, and platinum. Platinum and palladium readily oxidize carbon monoxide, all the hydrocarbons except methane, and the partially oxygenated organic compounds such as aldehydes and alcohols. Under reducing conditions, platinum can convert NO to N2 and to NH3. Platinum and palladium are used in small quantities as promoters for less active base metal oxide catalysts. Platinum is also a candidate for simultaneous oxidation and reduction when the oxidant/re-ductant ratio is within 1% of stoichiometry. The other four elements of the platinum family are in short supply. Ruthenium produces the least NH3 concentration in NO reduction in comparison with other catalysts, but it forms volatile toxic oxides. 

Alkalis are the most important electropositive promoters of metal and metal oxide catalysts. They are used in many important industrial catalysts but are also quite suitable for fundamental studies since they can be easily introduced under vacuum conditions on well-characterized model metal surfaces. 

K. Yiokari, and S. Bebelis, In situ controlled electrochemical promotion of catalyst surfaces Pd-catalysed ethylene oxidation, /. Appl. Electrochem. 30, 1277-1283 (2000). 

P.D. Petrolekas, S. Brosda, and C.G. Vayenas, Electrochemical promotion ofPt catalyst-electrodes deposited on Na3Zr2Si2PO 2 during Ethylene Oxidation,/. Electrochem. Soc. 145(5), 1469-1477 (1998). 

C.T. Campbell, Cs promoted Ag(lll) Model studies of selective ethylene oxidation catalysts,/. Phys. Chem. 89(26), 5789-5795 (1985). 

A related approach is to interface an industrial promoted catalyst with a solid electrolyte (Fig. 12.2). In this case the bulk of the commercial catalyst must be conductive. This concept has been already demonstrated for the case of NH3 synthesis on Fe-based promoted commercial catalysts (BASF S6-10 RED)16 and for the case of SO2 oxidation on V2O5-K2S2O7 based catalysts (Haldor-Topsoe VK-58).17... 

An alternative route to phthalic anhydride is the partial oxidation of naphthalene. The heat of reaction is — 430 kcal/mol. This reaction can be performed using a promoted V2O5 catalyst on silica, much like that considered in Example 9.1. Suppose In(fik) = 31.6800—19,100/T for the naphthalene oxidation reaction and that the subsequent, complete oxidation of phthalic anhydride follows the kinetics of Problem 9.3. Suppose it is desired to use the same reactor as in Example 9.1 but with a,>, = 53g/ m. Determine values for and T aii that maximize the output of phthalic anhydride from naphthalene. 

Wenkin, M., Touillaux, R., Ruiz, P., Delmon, B., and Devillers, M. (1996) Influence of metallic precursors on the properties of carbon-supported bismuth-promoted palladium catalysts for the selective oxidation of glucose to gluconic acid. Appl. Catal., A, 148, 181-199. 

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