Process integration exchanger networks

The use of the pinch technology method in the design of heat exchanger networks has been outlined in Sections 3.17.1 to 3.17.6. The method can also be applied to the integration of other process units such as, separation column, reactors, compressors and expanders, boilers and heat pumps. The wider applications of pinch technology are discussed in the Institution of Chemical Engineers Guide, IChemE (1994) and by Linnhoff et al. (1983), and Townsend and Linnhoff (1982), (1983), (1993). 

Other established attempts on heat integration of batch plants are based on the concept of pinch analysis (Linnhoff et al., 1979 Umeda et al., 1979), which was initially developed for continuous processes at steady-state. As such, these methods assume a pseudo-continuous behaviour in batch operations either by averaging time over a fixed time horizon of interest (Linnhoff et al., 1988) or assuming fixed production schedule within which opportunities for heat integration are explored (Kemp and MacDonald, 1987, 1988 Obeng and Ashton, 1988 Kemp and Deakin, 1989). These methods cannot be applied in situations where the optimum schedule has to be determined simultaneously with the heat exchanger network that minimises external energy use. 

Kemp, I.C., Deakin, A.W., 1989. The cascade analysis for energy and process integration of batch processes, Part 1, Chem. Eng. Res. Des., 67 495-509 Kiperstok, A., Sharratt, P.N., 1995. On the optimization of mass exchange networks for the removal of pollutants. Trans. IChemE, 73b 271-277... 

Processing temperatures, heat exchanger network, 13 222 Process integration... 

Synthesis is the step in design where one conjectures the building blocks and their interconnection to create a structure which can meet stated design requirements. This review paper first defines chemical process synthesis and indicates the nature of the research problems—to find representations, evaluation functions and search strategies for a potentially nearly infinite problem. It then discusses synthesis research and the most significant results in each of six areas—heat exchanger networks, separation systems, separation systems with heat integration, reaction paths, total flowsheets and control systems. 

Have mass integration possibilities been evaluated Are mass exchange networks (MEN) in place in the flowsheet MEN synthesis has been addressed in the book by El-Halwagi,9 and application of this method to water management has been addressed in a paper by Liu et al.10 These aspects should be looked at carefully during the process synthesis stage, as they offer considerable scope for solvent or MSA reduction. 

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