Pressure drop, sieve tray with downcomers

Dual-Flow Trays These are sieve trays with no downcomers (Fig. 14-27b). Liquid continuously weeps through the holes, hence their low efficiency. At peak loads they are typically 5 to 10 percent less efficient than sieve or valve trays, but as the gas rate is reduced, the efficiency gap rapidly widens, giving poor turndown. The absence of downcomers gives dual-flow trays more area, and therefore greater capacity, less entrainment, and less pressure drop, than conventional trays. Their pressure drop is further reduced by their large fractional hole area (typically 18 to 30 percent of the tower area). However, this low pressure drop also renders dual-flow trays prone to gas and liquid maldistribution. 

A splash baffle is recommended when liquid flow rate is less than 0.1 gpm per inch of outlet weir (144). One successful application of tailor-designed sieve trays with splash baffles at liquid rates ranging from 0.01 to 0.07 gpm per inch of weir has been described (374). Splash baffles should only be used at low liquid loads, because they restrict the downcomer inlet area and can lead to premature downcomer choke. A calming zone upstream of the baffle is sometimes used to minimize this problem (374). Splash baffles also increase tray pressure drop and froth regime entrainment (31). 

A common type of distillation contacting device used in refinery applications is the sieve tray. In the early 50 s and for many years before, the bubble cap tray was the mainstay of the distillation field. A sieve tray consists of a flat plate with regularly spaced holes, normally 1/2 to 1 inch in diameter. Liquid flows horizontally across the tray and into a channel, called a downcomer, which leads to the tray below. The sieve tray exhibits good capacity, excellent efficiency, low pressure drop, and good flexibility i.e., it will operate quite efficiently at tower loadings which are 1/2 to 1/3 of design values. 

Figure 8-123 illustrates a typical sieve tray capacity chart. Entrainment by jet flooding or limitation by downcomer flooding are two of the main capacity limiting factors. The liquid backup in the downcomer must balance the pressure drop across the tray, with the process balance [209]. 

Sieve tray tower Design is based on a coalesced layer of 1 inch h = 2.54 cm) with 50% of pressure drop through perforations and 50% through downcomer. An 18-inch tray spacing is used. 

Example 18.6. A sieve-plate column operating at atmospheric pressure is to produce nearly pure methanol from an aqueous feed containing 40 mole percent methanol. The distillate product rate is 5800 kg/h. (a) For a reflux ratio of 3.5 and a plate spacing of 18 in., calculate the allowable vapor velocity and the column diameter. b) Calculate the pressure drop per plate if each sieve tray is in, thick with j-in, holes on a -in. triangular spacing and a weir height of 2 in. (c) What is the froth height in the downcomer ... 

A sieve-tray column with 15 plates is used to prepare 99 percent methanol from a feed containing 40 percent methanol and 60 percent water (mole percent). The plates have 8 percent open area, in. holes, and 2-in. weirs with segmental downcomers, (a) If the column is operated at atmospheric pressure, estimate the flooding limit based on conditions at the top of the column. What is the F factor and the pressure drop per plate at this limit (Z>) For the flow rate calculated in part (a) determine the F factor and the pressure drop per plate near the bottom of the column. Which section of the column will flood first as the vapor rate is increased ... 

Perforated plates that fit into bubble columns like sieve trays are still used in cocurrent bubble columns (11). Usually the resultant free area of the openings is very small, i.e. 1 - 5 % of the total plate area. These plates may totaly suppress backmixing by forming a gas buffer beyond each plate which prevents liquid backflow. Such plates cannot be used in countercurrent flow in as much as the required pressure drop through the holes prevents the liquid downflow. Several possibilities have been suggested for the utilization of perforated plates in countercurrent bubble columns, i.e. special kinds of downcomers with or without control valves (12) (13) or additional pulsing... 

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