Polyolefins density

HC Welbom, JA Ewen. Process and catalyst for polyolefin density and molecular weight control. US patent 5,324,800, 1994. 

This is not snrprising when considering that masterbatch pellets can cover a range of densities depending on the quantity and specific gravity of the additive, e.g., barium sulfate (density of 4.5 g/cm ) compared with typical polyolefine densities of about 0.9-0.96. 

Surface tensions can be estimated from polyolefin densities, [from Eq. (48)] and Eq. (66) ... 

Equation (68) was developed with K-alkane data [13, 14] and limiting properties (d = 0.854, y = 35.4). Equation (68) was used with polyolefin densities (Eq. (48)] to estimate surface tensions, which are compared with other y values in Table 16 ... 

The physical properties of these fibers are compared with those of natural fibers and other synthetic fibers in Table 1. Additional property data may be found in compilations of the properties of natural and synthetic fibers (1). Apart from the polyolefins, acryhcs and nylon fibers are the lightest weight fibers on the market. Modacryhcs are considerably more dense than acryhcs, with a density about the same as wool and polyester. 

Density. Aciyhcs have a low specific giavity (1.12—1.19) compaied to all of the piimaiy natuial fibeis and most synthetic fibeis. Nylon has a similar specific gravity (1.14) and the polyolefins have lower specific gravities, eg, 0.90 for polypropylene. Again the modacryhcs and some aciyhcs with high levels of comonomer of low molar volume are exceptions. Verel and Dynel, for example, have specific gravities of 1.37 and 1.31, respectively. 

There are three basic types of polyethylene foams of importance (/) extmded foams from low density polyethylene (LPDE) (2) foam products from high density polyethylene (HDPE) and (J) cross-linked polyethylene foams. Other polyolefin foams have an insignificant volume as compared to polyethylene foams and most of their uses are as resia extenders. 

Physical Properties. Table 3 Hsts physical properties of stereoregular polymers of several higher a-olefins. Crystal ceU parameters of these polymers ate available (34—36). AU. stereoregular polyolefins have helix conformations ia the crystalline state. Their densities usually range from 0.90 to 0.95 g/cm. Crystalline PMP, however, represents an exception its density is only 0.812—0.815 g/cm, lower even than that of amorphous PMP (0.835—0.840 g/cm ), thus making it one of the lowest densities among plastics. 

Polyolefins are manufactured and used in much greater quantity than any other class of plastics. The principal polyolefins are polyethylenes of various densities (LDPE, LLDPE, HDPE) and polypropylene (PP) (see Olefin polymers). 

Blends of isobutylene polymers with thermoplastic resins are used for toughening these compounds. High density polyethylene and isotactic polypropylene are often modified with 5 to 30 wt % polyisobutylene. At higher elastomer concentration the blends of butyl-type polymers with polyolefins become more mbbery in nature, and these compositions are used as thermoplastic elastomers (98). In some cases, a halobutyl phase is cross-linked as it is dispersed in the polyolefin to produce a highly elastic compound that is processible in thermoplastic mol ding equipment (99) (see Elastomers, synthetic-thermoplastic). ... 

Polybutenes enjoy extensive use as adhesives, caulks, sealants, and glaring compounds. They are used as plasticizers in mbber formulations with butyl mbber, SBR, and natural mbber. In linear low density polyethylene (LLDPE) blends they induce cling to stretch-wrap films. Polybutenes when modified at their unsaturated end groups with polar fiinctionahty are widely employed in lubricants as dispersants. Blends of polybutene with polyolefins produce semisoHd gels that can be used as potting and electrical cable filling materials. 

In the mid-1950s a number of new thermoplastics with some very valuable properties beeame available. High-density polyethylenes produced by the Phillips process and the Ziegler process were marketed and these were shortly followed by the discovery and rapid exploitation of polypropylene. These polyolefins soon became large tonnage thermoplastics. Somewhat more specialised materials were the acetal resins, first introduced by Du Pont, and the polycarbonates, developed simultaneously but independently in the United States and Germany. Further developments in high-impact polystyrenes led to the development of ABS polymers. 

This polymer is typical of the aliphatic polyolefins in its good electrical insulation and chemical resistance. It has a melting point and stiffness intermediate between high-density and low-density polyethylene and a thermal stability intermediate between polyethylene and polypropylene. 

The main interest in polybut-1 -ene is in its use as a piping material, where the ability to use a lower wall thickness for a given pressure requirement than necessary with other polyolefins, together with the low density, can lead in some cases to economic use. The principal application is for small-bore cold and hot water piping (up to 95°C) for domestic plumbing. Current world-wide sales are of the order of 16-20X10 tonnes per annum. 

Although the elastomer phase is essentially in particulate form, the tensile strength of the blend can be increased five-fold by increasing the cross-link density from zero to that conventionally used in vulcanisation processes, whilst tension set may be reduced by over two-thirds. Since the thermoplastic polyolefin phase may be completely extracted by boiling decalin or xylene, there is apparently no covalent chemical bonding of elastomer and thermoplastic phases. 

A somewhat different approach to the production of thermoplastic polyolefin rubbers has been adopted by Allied Chemical with their ET polymers. With these materials butyl rubber is grafted on to polyethylene chains using a phenolic material such as brominated hydroxymethyl phenol. The initial grades of these polymers, which were introduced commercially towards the end of the 1970s, had polyethylene butyl rubber ratios of 50 50 and 75 25. Both low-density and high-density polyethylene-based varieties were produced. 

Fig. 11. Effect of polyolefin primers on bond strength of ethyl cyanoacrylate to plastics. All assemblies tested in accordance with ASTM D 4501 (block shear method). ETFE = ethylene tetrafluoroethylene copolymer LDPE = low-density polyethylene PFA = polyper-fluoroalkoxycthylene PBT = polybutylene terephthalate, PMP = polymethylpentene PPS = polyphenylene sulfide PP = polypropylene PS = polystyrene PTFE = polytetrafluoroethylene PU = polyurethane. From ref. [73].

In addition to the two-phase TPEs, two new technologies have emerged. They are the metallocene-catalyzed polyolefin plastomers (POPs, the name given to Exxon s EXACT product line) and polyolefin elastomers (POEs, DuPont Dow Elastomer s ENGAGE), and reactor-made thermoplastic polyolefin elastomers (R-TPOs). These new types of TPEs are often called metallocene elastomers-TPEs (MEs-TPEs) [87]. The new POPs and POEs are essentially very low-molecular-weight-Unear low-density PEs (VLMW-LLDPE). These new-generation TPEs exhibit mbber-like properties and can be processed on... 

Lower-density E-plastomers have found alternate use in cast film processes to make elastic film laminates with good breathability which contain laminates of liquid impermeable extensible polymeric films with extensible-thermoplastic-polymer-fiber nonwovens and nonwoven webs of polyethylene-elastomer fibers as the intermediate layers. The development relates to a breathable film including an E-plastomer and filler that contributes to pore formation after fabrication and distension of the film. The method and extent of distension is designed to produce a breathable film by stretching the film to form micropores by separation of the film of the E-plastomer from the particulate solids. This film is useful for manufacture of absorbent personal-care articles, such as disposable diapers and sanitary napkins and medical garments. In detail, these constructions comprise a liquid impermeable extensible film comprising polyolefins. The outer layer contains extensible-thermoplastic-polymer-fiber nonwovens, and an elastic intermediate layer contains nonwoven webs of fiber E-plastomers. The intermediate layer is bonded to the film layer and the outer... 

---