Polymers crystalline structure

Figure 2.12 Photographs of polymer crystalline structures a) optical photograph of PP resin using polarizing light and filters, and b) electron micrograph of sPS resin (courtesy of Robert C. Cieslinski of The Dow Chemical Company)...

If a rubbery polymer of regular structure (e.g. natural rubber) is stretched, the chain segments will be aligned and crystallisation is induced by orientation. This crystallisation causes a pronounced stiffening in natural rubber on extension. The crystalline structures are metastable and on retraction of the sample they disappear. 

Polymers can exist in a number of states. They may be amorphous resins, rubbers or fluids or they can be crystalline structures. TTie molecular and the crystal structures can be monoaxially or biaxially oriented. Heterogeneous blends of polymers in different states of aggregation enable materials to be produced with combinations of properties not shown by single polymers. 

In the case of an amorphous polymer the glass transition temperature will define whether or not a material is glass-like or rubbery at a given temperature. If, however, the polymer will crystallise, rubbery behaviour may be limited since the orderly arrangement of molecules in the crystalline structure by necessity limits the chain mobility. In these circumstances the transition temperature is of less consequence in assessing the physical properties of the polymer. 

These different forms Figure 4.7) take up different crystalline structures and consequently the bulk properties of the polymer differ. At room temperature gutta percha is a stiff leathery material. 

In the case of commercial crystalline polymers wider differences are to be noted. Many polyethylenes have a yield strength below 20001bf/in (14 MPa) whilst the nylons may have a value of 12 000 Ibf/in (83 MPa). In these polymers the intermolecular attraction, the molecular weight and the type and amount of crystalline structure all influence the mechanical properties. 

Crystalline structures have a much greater degree of molecular packing and the individual lamellae can be considered as almost impermeable so that diffusion can occur only in amorphous zones or through zones of imperfection. Hence crystalline polymers will tend to resist diffusion more than either rubbers or glassy polymers. 

Polymer compounds vary considerably in the amount of heat required to bring them up to processing temperatures. These differences arise not so much as a result of differing processing temperatures but because of different specific heats. Crystalline polymers additionally have a latent heat of fusion of the crystalline structure which has to be taken into account. 

In principle the heat required to bring the material up to its processing temperature may be calculated in the case of amorphous polymers by multiplying the mass of the material (IP) by the specific heat s) and the difference between the required melt temperature and ambient temperature (AT). In the case of crystalline polymers it is also necessary to add the product of mass times latent heat of melting of crystalline structures (L). Thus if the density of the material is D then the enthalpy or heat required ( ) to raise volume V to its processing temperature will be given by ... 

In the case of crystalline polymers such as types E and F the situation is somewhat more complicated. There is some change in modulus around the which decreases with increasing crystallinity and a catastrophic change around the. Furthermore there are many polymers that soften progressively between the Tg and the due to the wide melting range of the crystalline structures, and the value determined for the softening point can depend very considerably on the test method used. 

The suppliers of nylon 46 have laid particular emphasis on the fact that this polymer, with its highly symmetrical chain structure, leads to both a high level of crystallinity and a high rate of nucleation. In turn the high nucleation rate leads to a fine crystalline structure which in this case is claimed to lead to a higher impact strength (dry as moulded) than with nylons 6 and 66. 

The crystalline structure of bis-phenol A polymers has been thoroughly studied by Prietschk and some of the data he obtained on the crystal structure are summarised in Table 20.1. 

Liquid crystal polymers (LCP) are a recent arrival on the plastics materials scene. They have outstanding dimensional stability, high strength, stiffness, toughness and chemical resistance all combined with ease of processing. LCPs are based on thermoplastic aromatic polyesters and they have a highly ordered structure even in the molten state. When these materials are subjected to stress the molecular chains slide over one another but the ordered structure is retained. It is the retention of the highly crystalline structure which imparts the exceptional properties to LCPs. 

Plastic molecules that can be packed closer together can more easily form crystalline structures in which the molecules align themselves in some orderly pattern. During processing they tend to develop higher strength in the direction of the molecules. Since commercially perfect crystalline polymers are not produced, they are identified technically as semicrystalline TPs (normally up to 85% crystalline and the rest amorphous). In this book and as usually identified by the plastic industry, they are called crystalline. 

PAs have also been copolymerized with other polymer systems and, in particular", with polyesters and poly ethers. In the copoly esteramides the crystallinity is decreased by copolymerization, as the crystalline structure of the amide unit is very different from the ester unit. However, alternating polyesteramides behave as homopolymers with a glass ttansition temperature and a melting temperature intermediate to the polyester and the PA polymer (Figs. 3.10 and 3.11).23,24 Polyesters, such as PBT and PET, modified with a small amount of diamide are also copolymers that have a high order.24,73... 

This effect of M can be explained as being due to the crystalline phase in the o semi-crystalline polymer. The presence of this crystalline phase reduces the molecular mobility. The crystalline structure is not something static, but it is perfected on annealing. The longer the reaction at a high temperature, the more perfect the crystalline phase, and the more the molecular mobility is restricted. After melting this starts all over again and the lower the M the faster is this crystallization process, o... 

In reality, finding a suitable solvent is not as easy as simply matching the polymer s solubility parameter (8 value). It is also important to take into account the effects of polymer crystallinity (as in the case of aPP and iPP, LDPE and HDPE). Because of their various chemical structures, it may be necessary to experiment with solvent, temperature, and time conditions to optimise the extraction strategy. 

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