Polybutadiene anionic initiators

Polymerization of butadiene using anionic initiators (alkyllithium) in a nonpolar solvent produces a polymer with a high cis configuration. A high cis-polybutadiene is also obtained when coordination catalysts are used. 

With barium-containing anionic initiators [88] polybutadiene with a high trans content [89] and less then 5 % of vinyl double bonds can be synthesized. This rubber does not crystallize at room temperature but can undergo crystallization upon stretching. The properties of rubber, e. g., green strength, tackiness of the compound, as well as tensile strength of the vulcanizate, are much improved by strain-induced crystallization. 

Polymerization Reactions. The polymerization of butadiene with itself and with other monomers represents its largest commercial use. The commercially most important polymers are styrene—butadiene mbber (SBR), polybutadiene (BR), styrene—butadiene latex (SBL), acrylonittile—butadiene—styrene polymer (ABS), and nittile mbber (NR). The reaction mechanisms are free-radical, anionic, cationic, or coordinate, depending on the nature of the initiators or catalysts (194—196). 

Thermoplastic Elastomers. These represent a whole class of synthetic elastomers, developed siace the 1960s, that ate permanently and reversibly thermoplastic, but behave as cross-linked networks at ambient temperature. One of the first was the triblock copolymer of the polystyrene—polybutadiene—polystyrene type (SheU s Kraton) prepared by anionic polymerization with organoHthium initiator. The stmcture and morphology is shown schematically in Figure 3. The incompatibiHty of the polystyrene and polybutadiene blocks leads to a dispersion of the spherical polystyrene domains (ca 20—30 nm) in the mbbery matrix of polybutadiene. Since each polybutadiene chain is anchored at both ends to a polystyrene domain, a network results. However, at elevated temperatures where the polystyrene softens, the elastomer can be molded like any thermoplastic, yet behaves much like a vulcanized mbber on cooling (see Elastomers, synthetic-thermoplastic elastomers). 

The synthesis and characterization of a series of dendrigraft polymers based on polybutadiene segments was reported by Hempenius et al. [15], The synthesis begins with a linear-poly(butadiene) (PB) core obtained by the sec-butyllithium-initiated anionic polymerization of 1,3-butadiene in n-hexane, to give a microstructure containing approximately 6% 1,2-units (Scheme 3). The pendant vinyl moities are converted into electrophilic grafting sites by hydrosilylation with... 

Initial reports on chemoenzymatic block copolymer synthesis focus on the enzymatic macroinitiation from chemically obtained hydroxy-functional polymers (route A in Fig. 4). The first report on enzymatic macroinitiation was published by Kumar et ah, who used anionically synthesized hydroxy-functional polybutadiene of various molecular weights ranging from 2600 to 19,000Da (Fig. 5) [16]. In a systematic study, the authors investigated the efficiency of the macroinitiation of CL and PDF by Novozym 435 as a function of the polybutadiene macroinitiator. The reaction profile showed that polybutadiene consumption steadily increased with the reaction... 

These efforts coupled with the much earlier work on sodium and lithium initiated polymerizations led to an appreciation of the stereospecificity of the alkyllithium initiators for diene polymerization both industrially and academically. Polymerization of isoprene to a high cis polyisoprene with butyllithium is well known and the details have been well documented 2 Control over polybutadiene structure has also been demonstrated. This report attempts to survey the unique features of anionic polymerization with an emphasis on the chemistry and its commercial applications and is not intended as a comprehensive review. 

Anionic polymerization has also been used to make telechelic polymers (Greek telos, end, and chele, claw), i.e., polymers with reactive terminal groups.We coined the term, telechelic in 1957 and it has been accepted ever since in technical as well as patent literature. Liquid carboxy- and hydroxy telechelic polybutadienes initiated with difunctional organolithium initiators are commercially produced since 1962. Some of the physical properties,production details and uses as in solid rockets... 

Recent examples of the application of three-dimensional H/13C/Y correlation spectroscopy for the characterisation of polymers included studies of polystyrene samples obtained by diphenylphosphinyl radical initiated polymerisation of styrene (Y = 31P),38,39,86 and the characterisation of Sn-containing polybutadiene that was prepared by anionic polymerisation... 

Lithium and alkyllithiums in aliphatic hydrocarbon solvents are also used to initiate anionic polymerization of 1,3-butadiene and isoprene.120,183-187 As 1,3-butadiene has conjugated double bonds, homopolymerization of this compound can lead to several polymer structures. 1,4 Addition can produce cis-1,4- or tram-1,4-polybutadiene (19, 20). 1,2 Addition results in a polymer backbone with vinyl groups attached to chiral carbon atoms (21). All three spatial arrangements (isotactic, syndiotactic, atactic) discussed for polypropylene (see Section 13.2.4) are possible when polymerization to 1,2-polybutadiene takes place. Besides producing these structures, isoprene can react via 3,4 addition (22) to yield polymers with the three possible tacticites ... 

The commerical polybutadiene (a highly 1,4 polymer with about equal amounts of cis and trans content) produced by anionic polymerization of 1,3-butadiene (lithium or organolithium initiation in a hydrocarbon solvent) offers some advantages compared to those manufactured by other polymerization methods (e.g., it is free from metal impurities). In addition, molecular weight distributions and microstructure can easily be modifed by applying appropriate experimental conditions. In contrast with polyisoprene, where high cis content is necessary for suitable mechanical properties, these nonstereoselective but dominantly 1,4-polybutadienes are suitable for practical applications.184,482... 

Reed 332) has reported that reaction of ethylene oxide with the a,(a-dilithiumpoly-butadiene in predominantly hydrocarbon media (some residual ether from the dilithium initiator preparation was present) produced telechelic polybutadienes with hydroxyl functionalities (determined by infrared spectroscopy) of 2.0 + 0.1 in most cases. A recent report by Morton, et al.146) confirms the efficiency of the ethylene oxide termination reaction for a,ta-dilithiumpolyisoprene functionalities of 1.99, 1.92 and 2.0j were reported (determined by titration using Method B of ASTM method E222-66). It should be noted, however, that term of a, co-dilithium-polymers with ethylene oxide resulted in gel formation which required 1-4 days for completion. In general, epoxides are not polymerized by lithium bases 333,334), presumably because of the unreactivity of the strongly associated lithium alkoxides641 which are formed. With counter ions such as sodium or potassium, reaction of the polymeric anions with ethylene oxide will effect polymerization to form block copolymers (Eq. (80) 334 336>). 

Douy has synthetized polystyrene-polybutadiene (SB) block copolymers of various molecular weights and compositions66 by anionic polymerization, under high vacuum, in tetrahydrofuran dilute solution (less than 5%), at low temperature (—70 °C), and with cumyl potassium as initiator. Resulting from the polymerization conditions, the microstructure of the polybutadiene block is 90% 1,2 and 10% 1,4. 

Medium-c/5 lithium-polybutadiene was first developed by Firestone Tire and Rubber Company in 1955 [86]. Solution polymerization using anionic catalysts is usually based on butyllithium. Alkyllithium initiation does not have the high stereospecificity of the coordination catalysts based on titanium, cobalt, nickel, or neodymium compounds. Polymerization in aliphatic hydrocarbon solvents such as hexane or cyclohexane yields a polymer of about 40 % cis, 50 % trans structure with 10 % 1,2-addition. However, there is no need for higher cis content because a completely amorphous structure is desired for mbber applications the glass transition temperature is determined by the vinyl content. The vinyl content of the polybutadiene can be increased up to 90 % by addition of small amounts of polar substances such as ethers. 

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