Poison , catalysts deactivation

The chemical, thermal, and mechamcal stability of a catalyst determines its lifetime in industrial reactors. Catalyst stabUity is influenced by numerous factors, including decomposition, coking, and poisoning. Catalyst deactivation can be followed by measuring activity or selectivity as a function of time. 

Chang, J.R., Chang, S.L., Lin, T.B. (1997). y-Alumina-Supported Pt Catalysts for Aromatics Reduction A Structural Investigation of Sulfur Poisoning Catalyst Deactivation. Journal of Catalysis, Vol.169, No.l, 0uly 1997), pp. 338-346, ISSN 0021-9517... 

Anode contamination by fuel impurities such as traces of H2S or NH3 are more irreversible than CO poisoning. Catalyst deactivation by H2S can be partially relieved by bringing the anode to oxidizing potentials and subsequent operation under hot and humid conditions [43]. 

Conditions of hydrogenation also determine the composition of the product. The rate of reaction is increased by increases in temperature, pressure, agitation, and catalyst concentration. Selectivity is increased by increasing temperature and negatively affected by increases in pressure, agitation, and catalyst. Double-bond isomerization is enhanced by a temperature increase but decreased with increasing pressure, agitation, and catalyst. Trans isomers may also be favored by use of reused (deactivated) catalyst or sulfur-poisoned catalyst. 

Catalytic Oxidation. Catalytic oxidation is used only for gaseous streams because combustion reactions take place on the surface of the catalyst which otherwise would be covered by soHd material. Common catalysts are palladium [7440-05-3] and platinum [7440-06-4]. Because of the catalytic boost, operating temperatures and residence times are much lower which reduce operating costs. Catalysts in any treatment system are susceptible to poisoning (masking of or interference with the active sites). Catalysts can be poisoned or deactivated by sulfur, bismuth [7440-69-9] phosphoms [7723-14-0] arsenic, antimony, mercury, lead, zinc, tin [7440-31-5] or halogens (notably chlorine) platinum catalysts can tolerate sulfur compounds, but can be poisoned by chlorine. 

In service, supported catalysts frequentiy undergo loss of activity over a period of time. In many cases, such catalyst deactivation is accompanied by the loss of accessible surface area of the active phase by sintering, by the accumulation of poisons, or by conversion of active sites to inactive species. 

Catalyst lifetimes are long in the absence of misoperation and are limited primarily by losses to fines, which are removed by periodic sieving. Excessive operating temperatures can cause degradation of the support and loss of surface area. Accumulation of refractory dusts and chemical poisons, such as compounds of lead and mercury, can result in catalyst deactivation. Usually, much of such contaminants are removed during sieving. The vanadium in these catalysts may be extracted and recycled when economic conditions permit. 

Deactivation of zeolite catalysts occurs due to coke formation and to poisoning by heavy metals. In general, there are two types of catalyst deactivation that occur in a FCC system, reversible and irreversible. Reversible deactivation occurs due to coke deposition. This is reversed by burning coke in the regenerator. Irreversible deactivation results as a combination of four separate but interrelated mechanisms zeolite dealu-mination, zeolite decomposition, matrix surface collapse, and contamination by metals such as vanadium and sodium. 

The space velocity was varied from 2539 to 9130 scf/hr ft3 catalyst. Carbon monoxide and ethane were at equilibrium conversion at all space velocities however, some carbon dioxide breakthrough was noticed at the higher space velocities. A bed of activated carbon and zinc oxide at 149 °C reduced the sulfur content of the feed gas from about 2 ppm to less than 0.1 ppm in order to avoid catalyst deactivation by sulfur poisoning. Subsequent tests have indicated that the catalyst is equally effective for feed gases containing up to 1 mole % benzene and 0.5 ppm sulfur (5). These are the maximum concentrations of impurities that can be present in methanation section feed gases. 

For the catalyst activity factor (aj), several models have been proposed, depending on the origin of catalyst deactivation, that is, sintering, fouling, or poisoning. The following differential equation can semiempiricaUy represent different kinds of... 

The selectivity in a system of parallel reactions does not depend much on the catalyst size if effective diffusivities of reactants, intermediates, and products are similar. The same applies to consecutive reactions with the product desired being the final product in the series. In contrast with this, for consecutive reactions in which the intermediate is the desired product, the selectivity much depends on the catalyst size. This was proven by Edvinsson and Cybulski (1994, 1995) for. selective hydrogenations and also by Colen et al. (1988) for the hydrogenation of unsaturated fats. Diffusion limitations can also affect catalyst deactivation. Poisoning by deposition of impurities in the feed is usually slower for larger particles. However, if carbonaceous depositions are formed on the catalyst internal surface, ageing might not depend very much on the catalyst size. 

It is concluded that the occupation of the step and kink sites plays a crucial role in the promotion of the Pt catalyst. The cyclic voltammetry results can be used to explain the conversion trends observed in Figure 2. For unpromoted 5%Pt/C the Pt step and kink sites are unoccupied and available for adsorption of reactant and oxidant species. During reaction these sites facilitate premature catalyst deactivation due to poisoning by strongly adsorbed by-products (5) and (or) the formation of a surface oxide layer (6). The 5%Pt,0.5%Bi/C catalyst has a portion of these Pt step and kink sites occupied and the result is a partial reduction in the catalyst deactivation and a consequent increase in alcohol conversion. As the Bi level is increased to lwt.% almost all of the Pt step and kink sites are occupied and the result is a catalyst with high activity. As more Bi is introduced onto the catalyst surface a bulk Bi phase is formed. Since the catalyst activity is maintained it is speculated that the bulk Bi phase is not involved in the catalytic cycle. 

In addition to metals, other effects and poisons causes deactivation of the HDT catalysts. We already mentioned the danger of over reduction of the active phase during... 

Scheme 11 Catalyst deactivation routes in copolymerizations with polar olefins a P-elimination of a leaving group to afford allylic or dimeric species, b poisoning by N-complexation in the attempted copolymerization of acrylonitrile...

Catalyst deactivation refers to the loss of catalytic activity and/or product selectivity over time and is a result of a number of unwanted chemical and physical changes to the catalyst leading to a decrease in number of active sites on the catalyst surface. It is usually an inevitable and slow phenomenon, and occurs in almost all the heterogeneous catalytic systems.111 Three major categories of deactivation mechanisms are known and they are catalyst sintering, poisoning, and coke formation or catalyst fouling. They can occur either individually or in combination, but the net effect is always the removal of active sites from the catalyst surface. 

Stefanov and coworkers—deactivation pathways for industrial Cu/Cr/Zn catalysts. Stefanov and coworkers250 published an XPS study indicating that the Cu-Cr-Zn catalyst deactivates via two pathways in an industrial reactor-sintering and poisoning by chlorine adsorption, which caused a deactivation of the catalyst from... 

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