Oxidation sulphidation rates

Although not strictly included within the scope of the present review, decompositions have been considered in the context of related rate processes including sulphide oxidations, sulphidation of oxides and/or metals and diffusion in sulphide phases [689],... 

The kinetics of the processes of oxidation of these complex sulphides have not been established quantitively, but the rate of advance of the oxides into sulphide particles of inegular shapes were always linear. This suggests tlrat the oxide films were rupmred during growth thus permitting the gas phase to have relatively unimpeded access to tire sulphide-oxide interface in all cases. 

The reaction of metals with gas mixtures such as CO/CO2 and SO2/O2 can lead to products in which the reaction of the oxygen potential in the gas mixture to form tire metal oxides is accompanied by the formation of carbon solutions or carbides in tire hrst case, and sulphide or sulphates in the second mixture. Since the most importairt aspects of this subject relate to tire performairce of materials in high temperature service, tire reactions are refeiTed to as hot corrosion reactions. These reactions frequendy result in the formation of a liquid as an intermediate phase, but are included here because dre solid products are usually rate-determining in dre coiTosion reactions. 

Mrowec et examined the resistance to high-temperature corrosion of Fe alloys with Cr contents between 0.35 and 74 at% Cr in 101 kPa S vapour. They found that the corrosion was parabolic, irrespective of the temperature or alloy composition, and noted that sulphidation takes place at a rate five orders of magnitude greater than oxidation at equivalent temperatures. At less than 2% Cr, the alloys formed Fe, j.,S growing by outward diffusion of Fe ions, with traces of FeCr2S4 near the metal core. 

The sulphide usually forms an interconnected network of particles within a matrix of oxide and thus provides paths for rapid diffusion of nickel to the interface with the gas. At high temperatures, when the liquid Ni-S phase is stable, a duplex scale forms with an inner region of sulphide and an outer porous NiO layer. The temperature dependence of the reaction is complex and is a function of gas pressure as indicated in Fig. 7.40 . A strong dependence on gas pressure is observed and, at the higher partial pressures, a maximum in the rate occurs at about 600°C corresponding to the point at which NiS04 becomes unstable. Further increases in temperature lead to the exclusive formation of NiO and a large decrease in the rate of the reaction, due to the fact that NijSj becomes unstable above about 806°C. 

In general, greatly reduced rates of attack are observed for impure or dilute nickel alloys compared with pure nickel when exposed to SO2 + O2 atmospheres. Haflan et al. have attributed this to the segregation of impurities at the sulphide/oxide interface causing breakup of the sulphide network. For example in the case of silicon additions, it has been shown that silicates form and it has been proposed that these alter the wetting characteristics of the sulphide and prevent the establishment of an interconnected sulphide network. 

Extensive studies have been carried out by Giggins and Pettit and by Vasantasree and Hocking on a range of nickel chromium alloys with up to 50% alloying addition. Generally the principles outlined above can be used to interpret the experimental observations, where the thermodynamics of the reaction are a major factor determining the rate of attack, depending upon whether oxide or sulphide is the stable phase. 

Little work has been carried out on the mechanism of inhibition of the corrosion. of copper in neutral solutions by anions. Inhibition occurs in solutions containing chromate , benzoate or nitrite ions. Chloride ions and sulphide ions act aggressively. There is evidence that chloride ions can be taken up into the cuprous oxide film on copper to replace oxide ions and create cuprous ion vacancies which permit easier diffusion of cuprous ions through the film, thus increasing the corrosion rate. 

An early study of the oxidation of diphenyl sulphoxide to the sulphone37 compared the rate for this reaction with that of the oxidation of the corresponding sulphide to the sulphoxide. The former reaction was shown to proceed approximately 200 times slower... 

There are many transition metal ion oxidants used in organic chemistry for the interconversion of functional groups. Those which have been used for the preparation of sulphones from sulphoxides will be discussed below. It is very interesting to note that this type of oxidant often reacts more rapidly with sulphoxides than with sulphides and so sulphoxides may be selectively oxidized with transition metal ion oxidants in the presence of sulphides. This is in direct contrast to the oxidation of sulphides and sulphoxides with peracids and periodate, for example, where the rate of reaction of the sulphide is more than 100 times that for the corresponding sulphoxide. 

The rate of formation of sulphoxides from sulphides and iodine in aqueous solution has been found to be relatively slow. It may be, however, accelerated by certain nucleophiles, such as phthalate ion S hydrogen phosphate ion and E(-cyclodextrin phosphate ion . The selective oxidation of JV-acetylmethionine and N-acetylmethionine methyl ester to the corresponding S-oxides was achieved using iodine in the presence of dicarboxylate ions. 

Peracetic acid oxidation of 2,5-diphenyl-l,4-dithiadiene-l-oxide produces 2,5-diphenyl-l,4-dithiadiene-l, 1-dioxide in 72% yield without reaction with the sulphide sulphur atom (equation 13). This is rather surprising given the earlier evidence concerning relative rates . 

It is interesting to note that the oxidation of sulphoxides by peracids is faster in alkaline than in acidic solution. This is in contrast to the oxidation of sulphides and amines with the same reagents " . The oxidation rate of ortho-substituted aryl alkyl sulphoxides with aromatic peracids is less than the corresponding meta- and para-substituted species due to steric hindrance of the incoming peracid anion nucleophiles . Steric bulk in the alkyl group also has some effect . Such hindrance is not nearly so important in the oxidation reaction carried out under acidic conditions . 

---