Other Phosphate Fertilizers

Resources of Sulfur. In most of the technologies employed to convert phosphate rock to phosphate fertilizer, sulfur, in the form of sulfuric acid, is vital. Treatment of rock with sulfuric acid is the procedure for producing ordinary superphosphate fertilizer, and treatment of rock using a higher proportion of sulfuric acid is the first step in the production of phosphoric acid, a production intermediate for most other phosphate fertilizers. Over 1.8 tons of sulfur is consumed by the world fertilizer industry for each ton of fertilizer phosphoms produced, ie, 0.8 t of sulfur for each ton of total 13.7 X 10 t of sulfur consumed in the United States for all purposes in 1991, 60% was for the production of phosphate fertilizers (109). Worldwide the percentage was probably even higher. 

The fertilizer effectiveness of SSP is unquestioned. In fact, it is a standard of comparison for other phosphate fertilizers. 

Agriculture is the largest industry for sulfur consumption. Historically, the production of phosphate fertilizers has driven the sulfur market. Phosphate fertilizers account for approximately 60% of the sulfur consumed globally. Thus, although sulfur is an important plant nutrient in itself, its greatest use in the fertilizer industry is as sulfuric acid, which is needed to break down the chemical and physical stmcture of phosphate rock to make the phosphate content more available to plant life. Other mineral acids, as well as high temperatures, also have the abiUty to achieve this result. Because of market price and availabiUty, sulfuric acid is the most economic method. About 90% of sulfur used in the fertilizer industry is for the production of phosphate fertilizers. Based on this technology, the phosphate fertilizer industry is expected to continue to depend on sulfur and sulfuric acid as a raw material. 

Historically, consumption of sulfuric acid has been a good measure of a country s degree of iadustrialization and also a good iadicator of general busiaess conditions. This is far less vaUd ia the 1990s, because of the heavy sulfuric acid usage by the phosphate fertilizer iadustry. Of total U.S. sulfuric acid consumption ia 1994 of 42.5 x 10 metric tons, over 70% went iato phosphate fertilizers as compared to 45% ia 1970 and 64% ia 1980 (144). Uses other than fertilizer have grown only slowly or declined. This trend is expected to continue. Production and consumption trends ia the United States are shown ia Tables 9 and 10. 

As of 1993—1994, over 70% of sulfuric acid production was not sold as such, but used captively to make other materials. At almost all large fertilizer plants, sulfuric acid is made on site, and by-product steam from these sulfur-burning plants is generally used for concentrating phosphoric acid ia evaporators. Most of the fertilizer plants are located ia Florida, Georgia, Idaho, Louisiana, and North Carolina. In the production of phosphate fertilizers, the primary role of sulfuric acid is to convert phosphate rock to phosphoric acid and soHd calcium sulfates, which are removed by filtration. 

Phosphorus also occurs in all living things and the phosphate cycle, including the massive use of phosphatic fertilizers, is of great current interest.O 20) -pj.jg movement of phosphorus through the environment differs from that of the other non-metals essential to life (H, C, N, O and S) because it has no volatile compounds that can circulate via the atmosphere. Instead, it circulates via two rapid biological... 

The transfer of trace elements in phosphate rocks to P fertilizers is dependent upon the manufacturing processes. Triple superphosphate fertilizer contains 60-70% of the Cd present in phosphate rocks (Wakefield, 1980). The transfer coefficients may be similar for most other elements and heavy metals even though there are little data on the transfer of other elements from phosphate rocks to P fertilizers. In general, based on some long-term (> 50 years) soil fertility experiments in the U.S., annual Cd rates from the application of phosphate fertilizers are estimated to range from 0.3 to 1.2 g per ha. The addition of Cd to soils as a contaminant from P fertilizers... 

Mortvedt J.J., Mays D.A., Osborn G. Uptake by wheat of cadmium and other heavy metal contaminants in phosphate fertilizers. J Environ Qual 1981 10 193-197. 

Sulphuric acid is the largest volume chemical in the world with an annual production of about 180 mill, t/year which is used primarily for phosphate fertilizers, petroleum alkylation, copper ore leaching and in smaller quantities for a number of other purposes (pulp and paper, other acids, aluminium, titanium dioxide, plastics, synthetic fibres, dyestuffs, sulphonation etc.). The major sulphur sources for sulphuric acid production are sulphur recovered from hydrocarbon processing in the refineries and from desulphurisation of natural gas, SO2 from metallurgical smelter operations, spent alkylation acid, and to a minor extent mined elemental sulphur and pyrites. A simplified flow sheet of a modem double-absorption plant for sulphuric acid production from sulphur is shown in Fig. 1. 

The phosphate manufacturing and phosphate fertilizer industry includes the production of elemental phosphorus, various phosphorus-derived chemicals, phosphate fertilizer chemicals, and other nonfertilizer phosphate chemicals [1-30], Chemicals that are derived from phosphorus include phosphoric acid (dry process), phosphorus pentoxide, phosphorus penta-sulfide, phosphoms trichloride, phosphorus oxychloride, sodium tripolyphosphate, and calcium phosphates [8]. The nonfertilizer phosphate production part of the industry includes defluori-nated phosphate rock, defluorinated phosphoric acid, and sodium phosphate salts. The phosphate fertilizer segment of the industry produces the primary phosphorus nutrient source for the agricultural industry and for other applications of chemical fertilization. Many of these fertilizer products are toxic to aquatic life at certain levels of concentration, and many are also hazardous to human life and health when contact is made in a concentrated form. 

The control of wastewater discharges from the phosphate and phosphate fertilizer industry in various countries differs signihcantly, as is the case with effluents from other industries. The discharges may be regulated on the basis of the receiving medium, that is, whether the disposal is... 

Agriculture therefore depends on there being a sufficient supply of inorganic nutrients to plants. Cereals, vegetables, fruit-bearing trees or plants, and animal fodder require bioavailable nutrients, that is, nutrients in forms that they can use. Since intensive agriculture depletes many natural nutrients, synthetic nutrients (fertilizers) must be supplied.1-7 In particular, we need to fix the inert N2 of the atmosphere as soluble, reactive compounds such as nitrates, ammonia, and ammonium salts. Other major fertilizer components are sulfate, potassium, and phosphate ions. It may also be necessary to provide trace nutrients, such as cobalt compounds, or to remove excess soil acidity by treatment with lime (CaO). World fertilizer demand in the year 2001 is expected to be about 1.5 x 10s metric tons N, 7.6 x 107 metric tons P2O5, and 6.7 x 107 metric tons K2O these projections represent an... 

Other important fertilizers are obtained by the reactions of phosphoric acid with calcium phosphate and fluoroapatite. These processes can be represented by the following equations ... 

By far the largest use of sulfuric acid is in the production of phosphate fertilizers, e.g. ammonium phosphate. Other large uses are as solvent for copper and nickel minerals and as catalyst for petroleum refining and polymer manufacture. 

---