Catalysts olefin polymerization

Nevertheless, the Wacker process has been seminal in the development of palladium complexes as oxidation catalysts. 

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Olefin polymerization catalysts are unique in their utilization of supported catalysts in that the catalysts that have been developed are so highly active that the spent catalysts are intentionally left in the polymer where, at the extremely low parts per million concentrations used, they pose no threat to the properties of the polymer or to the well-being of the end user. 

Volume 56 Olefin Polymerization Catalysts. Proceedings of the International Symposium on Recent Developments in Olefin Polymerization Catalysts, Tokyo,... 

The next major commodity plastic worth discussing is polypropylene. Polypropylene is a thermoplastic, crystalline resin. Its production technology is based on Ziegler s discovery in 1953 of metal alkyl-transition metal halide olefin polymerization catalysts. These are heterogeneous coordination systems that produce resin by stereo specific polymerization of propylene. Stereoregular polymers characteristically have monomeric units arranged in orderly periodic steric configuration. 

Despite the difference in composition of various olefin polymerization catalysts the problems of the mechanism of their action have much in common. The difference between one-component and traditional Ziegler-Natta two-component catalysts seems to exist only at the stage of genesis of the propagation centers, while the mechanism of the formation of a polymer chain on the propagation center formed has many common basic features for all the catalytic systems based on transition metal compounds. 

Olefin Polymerization Catalyst Process for its Preparation and Use , US Patent 5578537, to Hoechst, 1996. 

The Phillips Cr/silica catalyst is prepared by impregnating a chromium compound (commonly chromic acid) onto a support material, most commonly a wide-pore silica, and then calcining in oxygen at 923 K. In the industrial process, the formation of the propagation centers takes place by reductive interaction of Cr(VI) with the monomer (ethylene) at about 423 K [4]. This feature makes the Phillips catalyst unique among all the olefin polymerization catalysts, but also the most controversial one [17]. 

Progress in Olefin Polymerization Catalysts and Polyolefin Materials... 

When combined with the isolation and reactivity studies of the patterned aminosilica (7), the increased activity of the patterned catalysts provide further evidence that the patterning technique developed allows for the synthesis of aminosilicas which behave like isolated, single-site materials (although a true single site nature has not been proven). As the olefin polymerization catalysts supported by the patterned materials show a marked improvement over those materials supported on traditional aminosilicas, these patterned materials should be able to improve supported small molecular catalysis as well. Future improvements in catalysis with immobilized molecular active sites could be realized if this methodology is adopted to prepare new catalysts with isolated, well-defined, single-site active centers. 

Volume 161 Progress in Olefin Polymerization Catalysts and Polyolefin Materials Proceedings of the First Asian Polyolefin Workshop, Nara, Japan, December 7-9, 2005... 

In general, Group 4 benzamidinates show poor activities as olefin polymerization catalysts.158-162 However, bis(benzamidinate) complex (52) affords isotactic PP (>95% mmmm) at >7 atm propylene pressure 163 at ambient pressure atactic PP is produced.164 An unsymmetrical tris (benzamidinate) zirconium complex has also been shown to afford highly isotactic PP.165... 

Certain half-sandwich phenoxides have been shown to be highly active olefin polymerization catalysts. For example, the zirconium complex (60) polymerizes ethylene with an activity of 1,220 gmmol-1 h-1 bar-1.181 A similar titanium complex (61) displays an activity of 560gmmol ll bar 1 at 60°C.182-189 Comparable activities were also recorded for the copolymerization of ethylene with 1-butene and 1-hexene. 

The first examples of highly active olefin polymerization catalysts based on late transition metals were nickel and palladium complexes containing bulky diimine ligands.310 312 For example, complex (120) was found to polymerize ethylene with an activity of ll,000gmmol h bar A range of PE materials with molecular weights up to 106 and... 

Non-metallocene complexes, such as aryloxide 31 and amide 138, have also been utilized as catalyst systems for the polymerization of a-olefins. Moreover, the homogeneous olefin polymerization catalysts have been extended to metals other than those in Group 4, as described in Sect. 7. Complexes such as mono(cyclopentadienyl)mono(diene) are in isoelectronic relationship with Group 4 metallocenes and they have been found to initiate the living polymerization of ethylene. These studies will being further progress to the chemistry of homogeneous polymerization catalysts. 

A transition-metal-based olefin polymerization catalyst is generally comprised of a metal, ligand(s), a growing polymer chain, a coordinated olefin, and a cocatalyst (activator), as depicted in Fig. 5. 

The ethylene polymerization behavior of FI catalysts has been described in previous sections. It is often observed that the cocatalyst that is employed has an influence on the catalytic behavior of a transition metal-based olefin polymerization catalyst. FI catalysts can exhibit unique catalytic behavior depending on the cocatalyst that is used for polymerization. 

Bochmann M, Lancaster SJ (1995) Cationic group IV metal alkyl complexes and their role as olefin polymerization catalysts The formation of ethyl-bridged dinuclear and heterodinuclear zirconium and hafnium complex. J Org Chem 494 55-59... 

Olefin polymerization catalysts systems typically experience higher reactivity toward ethylene (monomer 1) than LAOs (monomer 2), resulting in I r2 [37], For our purposes, let us consider a hypothetical example where the catalysts have the following reactivity ratios ... 

Fig. 6 /V-IIctcmcyclic carbene-based Ni(II) olefin polymerization catalysts...

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