Nondestructive tests penetrant inspection

R. C. McMaster, ed., "Liquid Penetrant Inspection," Nondestructive Testing Handbook, Vol. 2, 2nd ed., American Society for Nondestmctive Testing, Columbus, Ohio, and the American Society for Metals, Cleveland, Ohio, 1982. 

Corrosion-fatigue cracks can be detected by nondestructive testing techniques such as magnetic particle inspection, radiography, ultrasonics, and dye penetrant. Corrosion-fatigue cracks may occur in numerous tubes simultaneously. Nondestructive testing of tubes at locations similar to those in which cracks are observed can be useftil. 

Nondestructive evaluation, also termed nondestructive testing or nondestructive inspection, is extensively used in weld testing (14). Nondestructive tests do no impair the serviceability of the material or component under stress. The most widely used tests for evaluation of welds are liquid penetrant, magnetic particle, ultrasonics, and radiography. Acoustic-emission tests are increasingly used. Nondestructive tests detect and characterize, in terms of size, shape, and location, the various types of weld discontinuities that can occur. 

Preliminary testing is done next to uncover flaws in joining, and sometimes in the metal itself. Nondestructive test methods, such as ultrasonics and X- or gamma-ray inspection, are used on main welding seams Dye penetration, hydrostatic, or air-soap tests are also used to locals leaks and cracks. Helium or Freon leak detectors are necessary fok more critical leak testing, particularly on high-vacuum equipment. 

All pressure equipment should be tested or inspected periodically. The interval between tests or inspections is determined by the severity of the usage the equipment has received. Corrosive or otherwise hazardous service requires more frequent tests and inspections. Inspection data should be stamped on or attached to the equipment. Pressure vessels may be subjected to nondestructive inspections such as visual inspection, penetrant inspection, acoustic emissions recording, and radiography. However, hydrostatic proof tests are necessary for final acceptance. These tests should be as infrequent as possible. They should be performed before the vessel is placed in initial service, every 10 years thereafter, after a significant repair or modification, and if the vessel experiences ovrapressure or overtemperature. 

Nondestructive testing. An ultrasonic inspection technique is available for the detection of flaws in plate, piping, and tubing. The water-immersed pulse-echo ultrasound equipment has been adapted to highspeed use. Eddy-current, dye-penetrant, and radiogr.aphic inspection methods are also used as required. The inspected materials have included Inconel, austenitic stainless steel, INOR-8, and the Hastelloy and other nickel-molybdenum-ba.se alloys. 

General corrosion control, prevention, and monitoring should be planned for from the onset. To detect and monitor corrosion, various methods must be used, while corrosion protection would be done by the addition of inhibition and use of protection coatings [5]. Visual examination, laser methods, the replication microscopy liquid penetration testing method, magnetic particles testing, the eddy current inspection method, acoustic emission technique, thermal methods of inspection, and nondestructive methods are the various methods to be adopted when monitoring pipeline corrosion [5]. 

The reactor coolant pump pressure boundary is nondestructively inspected as required by ASME Section III for Class 1 components. The pump casing inspections include complete radiography and liquid penetrant or ultrasonic testing. The pump receives a hydrostatic pressure test in the vendor s shop and with the Reactor Coolant System. Inservice inspection of the pump pressure boundary will be performed during plant life in accordance with ASME Section XI. 

Nondestructive inspection (dye penetrant, x-ray, ultrasound, Magnaflux, etc.) Destructive testing machinery Metalworking and metal-cutting operations Hot- and cold-working operations... 

---