Nitramine, synthesis

In addition to the Ross-Schiessler process, utilising p-CH20 and AN, the synthesis of RDX/ HMX mixts has also been reported starting with other smail molecules (Ref 7), namely, methyl-amine nitrate methylene diamine dinitrate and nitramine (NH2N02) in combination with CH20. In these reactions, the intermediate formation of Hexamine or a cyclic analog, is not necessarily established... 

Solomon, of the Illinois Institute of Technology Research Institute (IITR1), has reported the synthesis of HMX from the condensation of straight chained nitramines, bis(hydroxy methyl) methylene dinitramine and methylene dinitramine. However, details of this work were not available as of this writing... 

In conclusion, there appears to be some supporting evidence, other than these tracer studies, that the synthesis of HMX and RDX molecules can be accomplished thru a build-up from single methylene-containing spedes or other small molecules, and that this route can also take place via a total degradation and resynthesis from molecules such as Hexamine. However, die development of an economical process for the large scale production of these expl nitramines, in particular HMX, via a method precluding the use of Hexamine, is vet to be accomplished... 

This synthesis of N-nitromorpholine is representative of a rather general reaction for the preparation of both primary and secondary nitramines.3 It represents the simplest process for obtaining both types of compounds. The reaction is unique in that a nitration is carried out under neutral or alkaline conditions. Acetone cyanohydrin nitrate may also be used for the nitration of many active methylene compounds.8... 

The diastereomerically related keto esters 53 and 55, activated for removal of the chiral auxiliary, were obtained from 5 and 9. The requisite nitrogen atom was introduced by an azide displacement of chloride and at an opportune stage of the synthesis an intramolecular aminolysis of the carboxylic ester provided the enantiomerically related keto lactams 54 and 56. Although shorter routes to these popular synthetic targets have been reported in recent years, the conversion of 9 to (—)-iso-nitramine (ten steps, 50% overall yield) clearly illustrates the efficiency of the asymmetric Birch reduction-alkylation strategy for construction of the azaspiroundecane ring system. 

Mannich bases derived from polynitroalkanes are usually unstable because of the facile reverse reaction leading to stabilized nitronate anions. The nitration of Mannich bases to nitramines enhances their stability by reducing the electron density on the amine nitrogen through delocalization with the nitro group. The nitration of Mannich bases has been exploited for the synthesis of numerous explosives, some containing both C-NO2 and N-NO2 functionality. Three such compounds, (163), (164) and (165), are illustrated below and others are discussed in Section 6.10. 

Research efforts are ongoing into the use of dinitrogen pentoxide for the industrial synthesis of nitrated hydroxy-terminated polybutadiene (NHTPB) from epoxidated HTPB (Section 3.10). The reaction of aziridines with dinitrogen pentoxide is an important route to 1,2-nitramine-niU ates and these reactions are discussed in Section 5.8.1. ... 

The use of oxetanes for the synthesis of polynitrate esters is generally of less value than the use of epoxides, which are readily available from the epoxidation of alkenes. The analogous reaction of azetidines with dinitrogen pentoxide is a route to 1,3-nitramine-nitrates and these reactions are discussed in Section 5.8.2. ... 

While we believe our discussions of nitramine and nitrate ester synthesis to be comprehensive, it would be quite impossible to have a comprehensive discussion of aromatic nitration in this short chapter - published studies into aromatic nitration run into many tens of thousands. The purpose of this chapter is primarily to discuss the methods used for the synthesis of polynitroarylene explosives. Undoubtedly the most important and direct method for the synthesis of polynitroarylenes involves direct electrophilic nitration of the parent aromatic hydrocarbon. This work gives an overview of aromatic nitration but the discussion doesn t approach mechanistic studies in detail. Readers with more specialized interests in aromatic nitration are advised to consult several important works published in this area which give credit to this important reaction class.The use of polynitroarylenes as explosives and their detailed industrial synthesis has been expertly covered by Urbanski in Volumes 1 and 4 of Chemistry and Technology of Explosives ... 

Nitrations of aromatic amines often involve the intermediate formation of N-nitramines, although these are rarely seen under the strongly acidic conditions of mixed acid nitration (Section 4.5). N,2,4,6-Tetranitro-N-methylaniline (tetryl) is an important secondary high explosive usually synthesized from the nitration of N,N-dimethylaniline or 2,4-dinitro-N-methylaniline. ° The synthesis of tetryl is discussed in Section 5.14. 

Chemists at the Naval Air Warfare Center (NAWC), Weapons Division, China Lake, have reported many examples of polynitroarylamine synthesis via Bamberger rearrangements of arylnitramines. " " The nitration of 4-amino-2,5-dinitrotoluene (36) with a mixture of nitric acid and acetic anhydride in glacial acetic acid at room temperature yields the nitramine (37) which on treatment with neat sulfuric acid, provides 4-amino-2,3,5-trinitrotoluene (38) as the sole product. " Nitration of 3,4-dinitroaniline (39) with a solution of nitric acid in acetic anhydride yields A,3,4-trinitroaniline (40) acid-catalyzed rearrangement of the latter in neat sulfuric acid furnishes a 74 % yield of isomeric 2,3,4- (41) and 2,4,5- (42) trinitroanilines in a 4 6 ratio.Accordingly, a mixture of products can be expected when an unsymmetrical arylnitramine has two unsubstituted ortho positions available. 

There are four important groups of A-nitro compounds which are relevant to energetic materials synthesis. These are primary nitramines, secondary nitramines, secondary nitramides (including A-nitroureas and A, A -dinitroureas) and nitrimines. The synthesis and incorporation of these A-nitro functionalities into organic compounds is the focus of this chapter. 

Primary nitramines have acidic protons and are able to undergo condensation reactions to form functionalized nitramines. These reactions are discussed in Section 5.13 because the products have potential application as energetic polymer precursors or find use for the synthesis of other explosives. 

If nitration under acidic conditions could only be used for the nitration of the weakest of amine bases its use for the synthesis of secondary nitramines would be severely limited. An important discovery by Wright and co-workers " found that the nitrations of the more basic amines are strongly catalyzed by chloride ion. This is explained by the fact that chloride ion, in the form of anhydrous zinc chloride, the hydrochloride salt of the amine, or dissolved gaseous hydrogen chloride, is a source of electropositive chlorine under the oxidizing conditions of nitration and this can react with the free amine to form an intermediate chloramine. The corresponding chloramines are readily nitrated with the loss of electropositive chlorine and the formation of the secondary nitramine in a catalytic cycle (Equations 5.2, 5.3 and 5.4). The mechanism of this reaction is proposed to involve chlorine acetate as the source of electropositive chlorine but other species may play a role. The success of the reaction appears to be due to the chloramines being weaker bases than the parent amines. 

The synthesis and properties of nitramines derived from strained and bicyclic amines are discussed in more detail in Chapter 6. Such compounds often exhibit high performance resulting from high crystal densities and/or high heats of formation due to internal strain. 

More recently, Polish chemists have reported a synthesis of both aryl and aliphatic secondary nitramines by treating amine substrates with ethyl magnesium bromide followed by reaction with n-butyl nitrate (Equation 5.8). This method, which uses nonpolar solvents like hexane or benzene, has been used to synthesize aliphatic secondary nitramines, and At-nitro-A-methylanilines which otherwise undergo facile Bamberger rearrangement in the presence of acid. The direct nitration of At-unsubstituted arylamines usually requires the presence of an electron-withdrawing group. Reactions are retarded and yields are low for sterically hindered amines. 

Despite the moderate to good yields obtained for a range of primary and secondary nitramines, the above methods have not found wide use. Their use in organic synthesis is severely limited by the incompatibility of many functional groups in the presence of strong bases. This is particularly relevant to the synthesis of explosive materials, where nitrate ester and C-nitro functionality are incompatible with strong bases. 

The reaction of dinitrogen pentoxide with primary aliphatic nitramines and amines leads to deamination and the formation of a nitrate ester as the major product. Consequently, dinitrogen pentoxide cannot be used for the synthesis of primary nitramines. In contrast, both primary and secondary arylamines undergo efficient A-nitration with dinitrogen pentoxide in chlorinated solvents. ... 

Although a large number of secondary nitramides have been prepared they have not found wide use as explosives because of their facile hydrolysis to acidic primary nitramines in the presence of water. Research has focused on the synthesis of cyclic and bicyclic A-nitroureas and A, A -dinitroureas because of their high performance. 

The nitrolysis of A,A-disubstituted amides is one of the key tools for the synthesis of nitramine containing energetic materials. The present synthesis of the high performance explosive HMX is via the nitrolysis of hexamine (Section 5.15). This is an inefficient reaction requiring large amounts of expensive acetic anhydride. An alternative route to HMX (4) is via the nitrolysis of either l,3,5,7-tetraacetyl-l,3,5,7-tetraazacyclooctane (79) (79%) or 1,5-dinitro-3,7-diacetyl-l,3,5,7-tetraazacyclooctane (80) (98 %) with dinitrogen pentoxide in absolute nitric acid. These reactions are discussed in more detail in Section 5.15. 

The high performance nitramine explosive known as CL-20 (5) has been synthesized via a two-stage nitrolysis starting from the key intermediate (83). The first stage uses dinitrogen tetroxide or nitrosonium tetrafluoroborate for nitrosolysis. The second step, involving nitrolysis of the acetamide and nitrosamine bonds, is achieved with nitronium tetrafluoroborate (>90 %) or mixed acid at 75 °C to 80 °C (93 %). The synthesis of CL-20 is discussed in more detail in Chapter 6. 

Synthesis of secondary nitramines from the nitrolysis of te/t-butylamines... 

Synthesis of cyclic nitramines using the method of Atkins and Wilier (ref. 117)... 

Millar and Philbin have explored the nitrodesilylation of silylamines with dinitrogen pen-toxide for the synthesis of nitramines and their derivatives. These reactions, which involve nitra-tive Si-N heteroatom cleavage, are conducted in methylene chloride at subambient temperature. Trimethylsilylamines give high yields of nitramine product and reactions are clean (Table 5.8). 

Synthesis of nitramines, nitramides and nitroureas via the nitrodesilylation of A/-trimethyisilyl compounds with dinitrogen pentoxide (ref. 122)... 

In view of the highly carcinogenic nature of many nitrosamines any experiments involving their isolation must be discouraged, and for this reason, this section has only been written for completeness. This high toxicity is unfortunate because the preparation of nitrosamines from the parent amines is often facile and they provide a route to highly pure nitramines. Other equally useful methods for the synthesis of nitramines, such as the chloride-catalyzed nitration of secondary amines, also suffer from the formation of nitrosamines in appreciable amounts and must also be viewed with caution. 

A particularly useful synthesis of primary nitramines involves the nitration of the appropriate carbamate ester followed by ammonolysis with gaseous ammonia in diethyl ether. The ammonium salt of the nitramine precipitates in pure form and is carefully acidified to give the free nitramine. The corresponding carbamate esters are readily synthesized from the action of chlorocarboxylic acid esters on alkylamines in the presence of alkali hydroxides. 

The oxidation of aryl diazoates with oxidants like hypochlorite, permanganate and ferri-cyanide anion has seen some limited use for the synthesis of nitramines. This method finds use for the synthesis of arylnitramines where aromatic ring nitration is not required and so excludes the use of standard nitrating agents. 

Michael addition reactions are particularly useful when linear aliphatic bis-nitramines are used because the products contain two terminal functional groups like in the diester (182). The terminal functionality of such products can be used, or modified by simple functional group conversion, to provide oligomers for the synthesis of energetic polymers such oligomers often use terminal alcohol, isocyanate or carboxy functionality for this purpose. 

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