Nickel passive metal

For example,copper has relatively good corrosion resistance under non-oxidizing conditions. It can be alloyed with zinc to yield a stronger material (brass), but with lowered corrosion resistance. Flowever, by alloying copper with a passivating metal such as nickel, both mechanical and corrosion properties are improved. Another important alloy is steel, which is an alloy between iron (>50%) and other alloying elements such as carbon. 

The passive films formed by the addition of sufficient amounts of valve metals to amorphous nickel-valve-metal alloys are exclusively composed of valve-metal oxyhydroxides or oxides such as TaOjCOH) , Nb02(OH) or TajO,. Consequently, amorphous alloys containing strongly passivating elements, such as chromium, niobium and tantalum, have a very high ability... 

Because these variables have a very pronounced effect on the current density required to produce and also maintain passivity, it is necessary to know the exact operating conditions of the electrolyte before designing a system of anodic protection. In the paper and pulp industry a current of 4(KX) A was required for 3 min to passivate the steel surfaces after passivation with thiosulphates etc. in the black liquor the current was reduced to 2 7(X) A for 12 min and then only 600 A was necessary for the remainder of the process . From an economic aspect, it is normal, in the first instance, to consider anodically protecting a cheap metal or alloy, such as mild steel. If this is not satisfactory, the alloying of mild steel with a small percentage of a more passive metal, such as chromium, molybdenum or nickel, may decrease both the critical and passivation current densities to a sufficiently low value. It is fortunate that the effect of these alloying additions can be determined by laboratory experiments before application on an industrial scale is undertaken. 

Unlike the cathodic reaction, anodic oxidation (ionization) of molecular hydrogen can be studied for only a few electrode materials, which include the platinum group metals, tungsten carbide, and in alkaline solutions nickel. Other metals either are not sufficiently stable in the appropriate range of potentials or prove to be inactive toward this reaction. For the materials mentioned, it can be realized only over a relatively narrow range of potentials. Adsorbed or phase oxide layers interfering with the reaction form on the surface at positive potentials. Hence, as the polarization is raised, the anodic current will first increase, then decrease (i.e., the electrode becomes passive see Fig. 16.3 in Chapter 16). In the case of nickel and tungsten... 

This suggests that the passivity is due to a layer of oxide forming on the surface of the metal and protecting the underlying portions from attack. Such, very possibly, is one explanation, but apparently it does not account for all cases of nickel passivity. Thus Schmidt and Rathert11 have passivified nickel by friction in an atmosphere of... 

The electrochemical oxidation of the nickel is of special interest since it is a typical passivation metal in which very thin passive oxide films of a few nm thickness on the surface can cover the substrate metals efficiently. The passive oxide layer on the nickel was studied by Sikora and Mac Donald [118] who claimed that the passive film consisted of the inner nickel oxide of a barrier layer and an outer Ni(OH)2 porous or hydrated layer, in which the inner layer behaves as a p-type oxide with a cation vacancy. Oblonsky and Devine measured the surface enhanced Raman spectra of the nickel passivized in a neutral borate solution and estimated the amorphous Ni(OH)2 in the passive potential region and the NiOOH in the higher transpassive region [119]. Further, the passive films formed in the acidic and neutral solutions were assumed as partially hydrated nickel oxide [120,121]. The anodic film formed in the alkaline solution was assumed to be Ni(OH)2 in the... 

The addition of a more passive metal to a less passive metal normally increases the ease of passivation and lowers the Flade potential, as in the alloying of iron and chromium in 10 wt. sulphuric acid (Table 10.31). Tramp copper levels in carbon steels have been found to reduce the corrosion in sulphuric acid. Similarly 0 -1 % palladium in titanium was beneficial in protecting crevicesbut the alloy dissolved much faster than commercial grade titanium when both were anodically protected. The addition of 2[Pg.292]

Differential aeration cells can also lead to localized corrosion at pits (crevice corrosion) in stainless steels, aluminum, nickel, and other passive metals that are exposed to aqueous environments, such as seawater. 

A passive metal is one that is active in the Emf Series, but that corrodes nevertheless at a very low rate. Passivity is the property underlying the useful natural corrosion resistance of many structural metals, including aluminum, nickel, and the stainless steels. Some metals and alloys can be made passive by exposure to passivating environments (e.g., iron in chromate or nitrite solutions) or by anodic polarization at sufficiently high current densities (e.g., iron in H2SO4). 

Metals in the passive state (passive metals) have a thin oxide layer on their surface, the passive film, which separates the metal from its environment. Metals in the active state (active metals) are film free. Most metals and alloys that resist well against corrosion are in the passive state stainless steel, nickel-chromium based superalloys, titanium, tantalum, aluminum, etc. Typically, the thickness of passive films formed on these metals is about 1-3 nm. 

Passive metals and alloys. Usually alloys such as stainless steel or nickel-chromium can be used unprotected in innocuous environments and in a certain range of aggressive environments such as seawater or mild acids, depending on the content of alloying elements. Superpassive metals—such as tantalum, which resists strong hydrochloric acid—also exist but are considerably more expensive. The main issue with passive metals is their propensity for localized—rather than uniform—co rrosion. 

Thin invisible passive films such as formed on stainless steels, nickel alloys, and other passive metals such as titanium. 

Metals such as titanium, aluminum, nickel, and stainless steels have been pursued for bipolar plate applications [5,8,10-12], However, these research efforts met limited success because of the chemical instability of the metals in the fuel ceU environment, especially when in contact with the acidic electrolytic membrane. Corrosion of the metal bipolar plate leads to a release of cations, which can both lead to an increase in membrane resistance and poisoning of the electrode catalysts [12]. The oxide film formed on the surface of the self-passivating metals also results in high voltage losses across the plate/macro-diffuser interface [8,11]. 

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