Nanocomposite film formation hybrid films

Tian et al. [56] have studied poly(G-caprolactone)-silica and Sengupta et al. [57] have investigated nylon 66-silica hybrid systems and have observed that the phase separation started when Si/H20 mole ratio is increased above 2 and the resultant hybrid films become opaque. Gao [11] has reported similar observations on sol-gel-derived ionomeric polyethylene-silica system. A wide range of literatures is not available on this topic of mbber-silica hybrid nanocomposites, though Bandyopadhyay et al. [34,35] have reported the hybrid formation with different TEOS/H2O mole ratios from ACM and ENR and also demonstrated detailed structure-property correlation in these systems. The hybrids have been prepared with 1 1, 1 2, 1 4, 1 6, 1 8, and 1 10 TEOS/H2O mole ratios. Figure 3.14 shows the morphology of the ACM-silica hybrid composites prepared from different TEOS/H2O mole ratios. 

Following a related approach, Castelvetro et al. reported the formation and properties of hybrid latex films resulting from the coalescence of low 7 poly(BA-co-MMA-co-MPTMS) terpolymer latex particles coated by a silica shell [78], The latex was synthesized at neutral pH by semi-continuous emulsion polymerization under starved-feed conditions in order to protect the MPTMS monomer from premature hydrolysis and condensation reactions. A substantial amount of free silanols were therefore available for further reaction with the silica precursor. In order to avoid the formation of a densely crosslinked silica network around the latex core, which may significantly alter film formation, the pH was kept at around 2 (at this pH, hydrolysis is promoted and condensation is significantly retarded). TEM and AFM studies of the nanocomposite film indicated that the silica shell formed a continuous percolating network throughout the polymer matrix. A porous film of interconnected hollow silica spheres was next elaborated by thermo-oxidative decomposition of the organic phase. 

If formation of macroporous hcaieycomb structures using polymers, nanocomposites, and hybrids have been described, only few examples of honeycomb films based on new building blocks introduced via the different methods described above have been recently achieved as functional materials. Indeed, functional honeycomb film with self-assembled Horseradish peroxidase (HRP) enzyme nanogels at the pore walls for biocatalysis can be mentioned for clinical diagnostic kits and for immunoassays [193]. 

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