Liquid phases, high-temperature corrosion oxidation reaction

The reaction of metals with gas mixtures such as CO/CO2 and SO2/O2 can lead to products in which the reaction of the oxygen potential in the gas mixture to form tire metal oxides is accompanied by the formation of carbon solutions or carbides in tire hrst case, and sulphide or sulphates in the second mixture. Since the most importairt aspects of this subject relate to tire performairce of materials in high temperature service, tire reactions are refeiTed to as hot corrosion reactions. These reactions frequendy result in the formation of a liquid as an intermediate phase, but are included here because dre solid products are usually rate-determining in dre coiTosion reactions. 

Refractories are used at elevated temperatures for structural purposes, and they are used in many cases to contain a high-temperature corrosive environment. This corrosive environment usually contains liquid (melted) phases that participate in chemical reactions with the refractory at elevated temperatures resulting in refractory consumption or wear. It is usually not immediately obvious, but the oxidation and reduction state of the environment (as redox conditions or oxygen activity ) can participate in and influence the chemical reactions that take place. Along with chemical reactions during corrosion, physical changes occur that may be accelerated by the corrosion process. 

These instruments employ a continuous flow of persulfate solution to promote oxidation prior to ultraviolet irradiation, and have a low system blank and low detection limit. Since all reactions take place in the liquid phase, problems suffered by combustion techniques, such as catalyst poisoning, reactor corrosion, and high-temperature element burnouts, are obviated. However, the ultraviolet-promoted chemical oxidation technique is not designed to handle particulate-containing samples, and tends to give incomplete oxidation for certain types of compounds such as cyanuric acid. 

The original route from p-xylene was oxidation in the presence of nitric acid. But the use of nitric acid is always problematical. There are corrosion and potential explosion problems, problems of nitrogen contamination of the product, and problems due to the requirement to run the reactions at high temperatures. Just a lot of problems that all led to the development of the liquid air phase oxidation of p-xylene. Ironically the nitrogen contamination problem was the reason that the intermediate DMT route to polyester was developed, since that was easy to purify by distillation. Subsequently, DMT has secured a firm place in the processing scheme. 

Thus, the growth of an external oxide scale by the reaction between a pure metal or a metallic alloy and a gaseous or liquid oxidant phase at high temperature is also a combination of diffusion processes and interfacial reactions, and Fig. 2.1 also applies to such corrosion processes that are formally similar to solid-state reactions in poly-phase and multi-constituent systems. Such a similarity will be considered to extend the treatment of the Kirkendall effect for two-phase diffusion couples to the growth of an oxide scale on a pure metal or on an alloy. The roles of interfaces will be analysed more particularly in relation to some specific topics related to oxide scaling processes such as interface displacement, growth stresses and injection of point defects (vacancy or interstitial). 

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