Isocyanates commonly used

Other example isocyanates commonly used in PUs applications are shown in Fig. 1.8. A series of model conventional aromatic diisocyanates is depicted 4,4-diphenylmethane diisocyanate (MDI), 1,5-naphthalene diisocyanate (NDI) and 2,4-tolylene diisocyanate (TDI), most common commercially as an 80 20 mixture of the... 

Fig. 16 Some poly isocyanates commonly used to prepare polyurethanes.

Commonly used isocyanates are toluene dhsocyanate, methylene diphenyl isocyanate, and polymeric isocyanates. Polyols used are macroglycols based on either polyester or polyether. The former [poly(ethylene phthalate) or poly(ethylene 1,6-hexanedioate)] have hydroxyl groups that are free to react with the isocyanate. Most flexible foam is made from 80/20 toluene dhsocyanate (which refers to the ratio of 2,4-toluene dhsocyanate to 2,6-toluene dhsocyanate). High-resilience foam contains about 80% 80/20 toluene dhsocyanate and 20% poly(methylene diphenyl isocyanate), while semi-flexible foam is almost always 100% poly(methylene diphenyl isocyanate). Much of the latter reacts by trimerization to form isocyanurate rings. 

Aliphatic Isocyanates. Aflphatic diisocyanates have traditionally commanded a premium price because the aflphatic amine precursors ate mote expensive than aromatic diamines. They ate most commonly used in appHcafions which support the added cost or where the long-term performance of aromatic isocyanates is unacceptable. Monofuncfional aflphatic isocyanates, such as methyl and -butyl isocyanate, ate used as intermediates in the production of carbamate-based and urea-based insecticides and fungicides (see Fungicides, agricultural Insectcontroltechnology). 

Nitrocellulose based lacquers often contain short or medium oil alkyds to improve flexibiUty and adhesion. The most commonly used are short oil non drying alkyds. Amino resins or urethane resins with residual isocyanate functional groups may be added to cross-link the coating film for improved solvent and chemical resistance. The principal appHcations are furniture coatings, top lacquer for printed paper, and automotive refinishing primers. 

One-part urethane sealants (Table 3) are more compHcated to formulate on account of an undesirable side reaction between the prepolymer s isocyanate end and water vapor which generates carbon dioxide. If this occurs, the sealant may develop voids or bubbles. One way to avoid this reaction is to block the isocyanate end with phenol and use a diketamine to initiate cure. Once exposed to moisture, the diketamine forms a diamine and a ketone. The diamine reacts with the isocyanate end on the prepolymer, creating a cross-link (10). Other blocking agents, such as ethyl malonate, are also used (11). Catalysts commonly used in urethane formulations are tin carboxylates and bismuth salts. Mercury salt catalysts were popular in early formulations, but have been replaced by tin and bismuth compounds. 

The third approaeh to synthetic polymers is of somewhat less commereial importance. There is in fact no universally accepted deseription for the route but the terms rearrangement polymerisation and polyaddition are commonly used. In many respects this process is intermediate between addition and condensation polymerisations. As with the former teehnique there is no moleeule split out but the kinetics are akin to the latter. A typical example is the preparation of polyurethanes by interaction of diols (di-alcohols, glycols) with di-isocyanates Figure 2.7). 

The most commonly used isocyanate is a modified form of MDI. Such polymeric forms may be prepared, for example, by reacting phosgene with formaldehyde-aniline condensates which have average functionalities of between 2 and 7 and may be represented by the formula given in Figure 27.10. 

The most common use of curing agents is with carboxylic latices. Isocyanates and melamines can be used but zinc oxide is the most common curing agent. Zinc oxide cross-links carboxylated latices and improves bond strength by ionomer formation [78]. Carboxylated polychloroprene reacts slowly with zinc oxide in dispersed form, causing a gradual increase in adhesive gel content. This can lead to restricted adhesive shelf life. Resin acid sites compete with the polymer acid sites for Zn(II). The more resin acid sites, the more stable the adhesive. 

Isocyanate is added to provide an equivalent ratio of 1.5-2 isocyanatc/alcohol. The higher the ratio, the more free isocyanate, and diisocyanate monomer, and the lower the viscosity. Most common is 4,4 -methylene bisphenyl diisocyanate (MDl). Its saturated analog or other aliphatic isocyanates are used where light stability is critical. Most common is isophorone diisocyanate. 

R is an organic moiety, which can be aliphatic or aromatic. Most commonly used in adhesives are the aromatic isocyanates, e.g., methylene diphenylisocyanate (MDI) and toluene diisocyanate (TDI). These polyisocyanates and others will be discussed in Section 3. 

The isocyanurate reaction occurs when three equivalents of isocyanate react to form a six-membered ring, as shown in the fifth item of Fig. 1. Isocyanurate linkages are usually more stable than urethane linkages. Model compound studies show no degradation of the trimer of phenyl isocyanate below 270°C [10,11]. Catalysts are usually needed to form the isocyanurate bond. Alkali metals of carboxylic acids, such as potassium acetate, various quaternary ammonium salts, and even potassium or sodium hydroxide, are most commonly used as catalysts for the isocyanurate reaction. However, many others will work as well [12]. 

The most commonly used isocyanate in urethane adhesives is MDI. The pure material methylene diphenyl-isocyanate is a solid that melts around 37°C. Many variations of MDI are commercially available, and these variations fall into three major classes monomeric MDI, modified MDI s, and polymeric MDI s. 

The morphology of a typical urethane adhesive was previously shown in Fig. 3. The continuous phase usually comprises the largest part of the adhesive, and the adhesion characteristics of the urethane are usually controlled by this phase. From a chemical standpoint, this continuous phase is usually comprised of the polyol and the small amount of isocyanate needed to react the polyol chain ends. A wide variety of polyols is commercially available. A few of the polyols most commonly used in urethane adhesives are shown in Table 2. As a first approximation, assuming a properly prepared bonding surface, it is wise to try to match the solubility parameters of the continuous phase with that of the substrate to be bonded. The adhesion properties of the urethane are controlled to a great extent by the continuous phase. Adhesion to medium polarity plastics, such as... 

The chain extension step may then take place in the water phase. Hydrazine and ethylene diamine are commonly used chain extenders for waterborne urethane dispersions. The isocyanates react with the diamine chain extenders much faster than with the water, thus forming polyurea linkages and building a high molecular weight polymer. More detailed information regarding the synthesis and process of making waterborne polyurethane dispersions is found in Dieterich s review article [58]. 

With the exception of fillers, the raw materials used in two-component urethanes are all liquids. The two components have an isocyanate side and a polyol side. The raw materials are combined in various ways in order to produce with liquids that are combined at a 1 1 volume ratio, preferably, thus keeping the dispensing equipment as simple as possible. Fixed ratios of 3 2 or 1 2 are also commonly used. Ratios other than these are possible, but require the use of a... 

The basic RIM process is illustrated in Fig. 4.47. A range of plastics lend themselves to the type of fast polymerisation reaction which is required in this process - polyesters, epoxies, nylons and vinyl monomers. However, by far the most commonly used material is polyurethane. The components A and B are an isocyanate and a polyol and these are kept circulating in their separate systems until an injection shot is required. At this point the two reactants are brought together in the mixing head and injected into the mould. 

Another major use of organotin compounds is as curing agents for the room temperature vulcanization of silicones the 3 most commonly used compounds are Bu2SnX2, where X is acetate, 2-ethylhexanoate or laurate. The same compounds are also used to catalyse the addition of alcohols to isocyanates to produce polyurethanes. 

Trimerization to isocyanurates (Scheme 4.14) is commonly used as a method for modifying the physical properties of both raw materials and polymeric products. For example, trimerization of aliphatic isocyanates is used to increase monomer functionality and reduce volatility (Section 4.2.2). This is especially important in raw materials for coatings applications where higher functionality is needed for crosslinking and decreased volatility is essential to reduce VOCs. Another application is rigid isocyanurate foams for insulation and structural support (Section 4.1.1) where trimerization is utilized to increase thermal stability and reduce combustibility and smoke formation. Effective trimer catalysts include potassium salts of carboxylic acids and quaternary ammonium salts for aliphatic isocyanates and Mannich bases for aromatic isocyanates. 

Impurities in CL have also been destroyed by oxidation with ozone22 followed by distillation. Ozonation treatment of waste CL leaves no ionic impurities. However, the most commonly used oxidizing agents are potassium permanganate, perboric acid, perborate, and potassium bromate. Treatment of CL with these oxidizing agents is carried out in a neutral medium at 40-60°C. Strongly alkaline or acidic conditions accelerate the oxidation of CL to form isocyanates. Hie undesirable oxidation reaction is fast above pH 7 because of the reaction with isocyanate to form carbamic acid salts, which shifts the equilibrium to form additional isocyanate. 

Isocyanate and melamine-formaldehyde resins are commonly used as crosslinkers in automotive coatings. 

Isocyanate Crosslinkers. A wide variety of both aromatic and aliphatic Isocyanate crosslinkers are used in coatings (4). Aliphatic isocyanates are used when external durability is required. The isocyanate crosslinker studied in this work is the biuret of hexamethylene diisocyanate (Figure 1). Although resins based on triisocyanurates have been claimed to be superior in durability (,22.) > biuret based triisocyanates are more commonly used. Urethane coatings are generally formulated with a ratio of isocyanate to hydroxy of around 1 1. 

Most useful polyurethanes are cross-linked. Those commonly used in foams start with a diisocyanate like toluene diisocyanate (TDI) and a low molecular weight polyether such as poly(propylene glycol). Recall that the basic reaction of an isocyanate plus an alcohol gives the urethane functionality. 

Amines can be linked to polymeric alcohols as carbamates. Carbamate attachment of amines can be achieved by reaction of isocyanates with alcohol linkers, or by treatment of alcohol linkers with phosgene [339,427,428] or a synthetic equivalent thereof, followed by exposure to the amine (Figure 3.26). The reagents most commonly used for the activation of alcohol linkers are 4-nitrophenyl chloroformate [69,429-436] and carbonyl diimidazole [427,437-440], The preparation of support-bound carbamates is discussed in Section 14.6. 

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