Injection shrinkage

The pressure of the extmder forces uniform plastic distribution throughout the mold. Cooling the mold solidifies the plastic with slight shrinkage. The mold is maintained closed by mechanical or hydraulic pressure while the thermoplastic is injected and solidified. 

Process details may be summarized powder sizes are fine (usually < 20 Ilm) low (generally < 69 MPa (10,000 psi)) injection pressure low (ca I49°C) mol ding temperature shrinkage (molded part to finished size) typically 20% final part densities are usually 95—98% + of maximum pore-free density and ductility is exceptionally high, elongation values are > 30%. 

Chymopapain [9001 -90-6] derived from the latex of the papaya tree, produces improvement in lower back pain and sciatica in the majority (75%) of recipients (185—189) when injected into the lumbar intervertebral disks of patients suffering from herniated disk (the nucleus pulposus). This treatment degrades the proteoglycans of the diseased nucleus pulposus, resulting in shrinkage of the disk and reduction of pressure on the nerve roots (190). 

Polycarbonate melts adhere strongly to metals and if allowed to cool in an injection cylinder or extrusion barrel may, on shrinkage, pull pieces of metal away from the wall. It is therefore necessary to purge all equipment free of the resin, with a polymer such as polyethylene, after processing. 

Dried granules may be injection moulded, blow moulded and extruded without undue difficulty with melt temperatures of 220-260°C. The moulding shrinkage (0.003-0.004 cm/cm) is very low and a somewhat greater than normal draft may be required in deep draw moulds. 

Molding and injection Compression ratio Compression molding pressure (lbf/in. ) Compression molding temperature (°C) Injection molding pressure (Ibf/in. ) Injection molding temperature (°C) Molding qualities Mold (linear) shrinkage (in./in.) Specific volume (Ib )... 

Shrinkage can influence product performances such as mechanical properties. Anisotropy directional property can be used when referring to the way a material shrinks during processing, such as in injection molding (Fig. 2-62) and extrusion. Shrinkage is an important consideration when fabricating... 

Fig. 2-62 Example of directional shrinkage in an injection molded product.

As an example the shrinkage and in turn its tolerance of injection molded TPs will be affected as follows. (1) Higher cavity pressures will cause lower shrinkages. (2) Thick sections will shrink more than thin ones. (3) A cooler at the time of the product being ejected from the mold cavity will bring about a lower shrinkage. (4) A melt temperature of the material at the lower end of the recommended... 

Design Considerations for Injection Molded Parts (Parting lines, draft angles, wall thickness, fillets and radii, bosses, ribs, opening formations, shrinkage, gating, vents, potential knit lines)... 

Some types of injections must be made iso-osmotic with blood serum. This applies particularly to large-volume intravenous infusions if at all possible hypotonic solutions cause lysis of red blood corpuscles and thus must not be used for this purpose. Conversely, hypertonic solutions can be employed these induce shrinkage, but not lysis, of red cells which recover their shape later. Intraspinal injections must also be isotonic, and to reduce pain at the site of injection so should intramuscular and subcutaneous injections. Adjustment to isotonicity can be determined by the following methods. 

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