Hydrogen chloride removal

Note that U.S. EPA regulations (under the RCRA) for hazardous waste incineration require that particulate emissions be no more than 180 mg/m3 and that hydrogen chloride removal efficiency from the exhaust gas can be no less than 99%. Therefore, trial bums to determine the maximum ash and chlorine content that a waste can handle are needed prior to issuance of a permit. 

This ease of synthesis of cyclic acetals makes them appropriate for the preparation of certain well-defined, mono-substituted esters of different origin. 2,3 4,5-Di-0-isopropylidene-/8-D-fructopyranose has been used for the synthesis of certain phosphoramidate compounds. The acetal is dissolved in 20 ml of toluene and refluxed for 6 to 8 hours in the presence of phosphoramidic chloride. The sirupy l-[iV,W-bis-(2-chloroethyl)phos-phoramidic chloride] (5) is then used for the preparation of other derivatives, such as the phosphoramidate itself. Hydrolysis with ethanolic hydrogen chloride removes the isopropylidene groups and results in the formation of ethyl /3-D-fructopyranoside l-[iV,JV-bis-(2-chloroethyl)phosphoramidate]. 

Therefore a laboratory plant for MDES production was erected in which a two-step film desorber system is used for hydrogen chloride removal from the reaction mixture. This system makes it possible to shorten the reaction mass dwell time in the apparatus, raise the hydrogen chloride desorption rate and thus minimize the role of side reactions. 

The gas is washed with water to remove any hydrogen chloride. Since iron(II) sulphide is a non-stoichiometric compound and always contains some free iron, the hydrogen sulphide always contains some hydrogen, liberated by the action of the iron on the acid. A sample of hydrogen sulphide of better purity can be obtained if antimony(III) sulphide, (stibnite) SbjSj, is warmed with concentrated hydrochloric acid ... 

During this period hydrogen chloride continues to be liberally evolved, and the product darkens considerably in colour. Now pour the product cautiously into 500 ml. of dilute hydrochloric acid and 100 g. of chipped ice in a separating-funnel, and shake the mixture thoroughly this operation removes the dark colour, and the toluene solution becomes yellow. Run off the lower acid layer, and extract the toluene three times with water. Finally dry the toluene solution over calcium chloride. 

Assemble an apparatus similar to that used in the prenous experiment, i.e., a 500 ml. conical flask fitted at the neck with a freshly-charged calcium chloride tube, a dropping-funnel, and in addition an outlet-tube joined to the water-pump so that dry air can be drawn through the calcium chloride tube and thence through the conical flask. The purpose of the air-stream is to remove as much as possible of the excess of hydrogen chloride. 

II This dual tilling permits the absorption of both acid smd basic vapours which may be evolved. Thus an amine hydrochloride, which has been recrystallised from concentrated hydrochloric acid, may be readily dried in such a desiccator. If concentrated sulphuric acid alone were used, so much hydrogen chloride would be liberated that tlie pressure inside the desiccator would rise considerably, smd the rate of drying would be reduced. With sodium hydroxide present, however, the hydrogen chloride is removed, smd tho water is absorbed in the normal manner by the reagents but largely by the acid. 

About 150 ml. of concentrated sulphuric acid is placed in the larger funnel and 100 ml. of concentrated hydrochloric acid in the smaller separatory funnel. The latter is raised until the capillary tube is above the sulphuric acid, the capillary tube is filled with concentrated hydrochloric acid, and the stopper replaced. The rate of evolution of hydrogen chloride is controlled by regulation of the supply of hydro chloric acid this will continue until a volume of hydrochloric acid equal to that of the concentrated sulphuric acid has been used. The diluted sulphuric acid should then be removed and the apparatus recharged. The yield is 31-33 g. of hydrogen chloride per 100 ml. of concentrated hydro chloric acid. If more than an equal volume of hydrochloric acid is employed, the yield of gas decreases and continues to be formed for a tune after the stopcock has been closed. 

Allyl Chloride. Comparatively poor yields are obtained by the zinc chloride - hydrochloric acid method, but the following procedure, which employs cuprous chloride as a catalyst, gives a yield of over 90 per cent. Place 100 ml. of allyl alcohol (Section 111,140), 150 ml. of concentrated hydrochloric acid and 2 g. of freshly prepared cuprous chloride (Section II,50,i one tenth scale) in a 750 ml. round-bottomed flask equipped with a reflux condenser. Cool the flask in ice and add 50 ml. of concen trated sulphuric acid dropwise through the condenser with frequent shaking of the flask. A little hydrogen chloride may be evolved towards the end of the reaction. Allow the turbid liquid to stand for 30 minutes in order to complete the separation of the allyl chloride. Remove the upper layer, wash it with twice its volume of water, and dry over anhydrous calcium chloride. Distil the allyl chloride passes over at 46-47°. 

Fit up the apparatus shown in Fig. Ill, 31, 1 the capacity of the Claisen flask should be 100 ml. Place 40 g. (24-6 ml.) of redistilled thionyl chloride in the flask and 60 g. (62 ml.) of dry n-butyl alcohol (b.p. 116-117°) in the dropping funnel. Cool the flask in ice and add the n-butyl alcohol, with frequent shaking, over 1 hour (1). Reflux the mixture gently for 1 hour to complete the reaction and to remove the residual hydrogen chloride. Arrange the apparatus for distillation, and distil under normal pressure until the temperature rises to 120° then distil under diminished pressure (Fig. 11, 20, 1) and collect the di-n-butyl sulphite at 116-118°/20 mm. The yield is 66 g. 

Into a 500 ml. three-necked flask, provided with a mechanical stirrer, a gas inlet tube and a reflux condenser, place 57 g. of anhydrous stannous chloride (Section 11,50,11) and 200 ml. of anhydrous ether. Pass in dry hydrogen chloride gas (Section 11,48,1) until the mixture is saturated and separates into two layers the lower viscous layer consists of stannous chloride dissolved in ethereal hydrogen chloride. Set the stirrer in motion and add 19 5 g. of n-amyl cyanide (Sections III,112 and III,113) through the separatory funnel. Separation of the crystalline aldimine hydrochloride commences after a few minutes continue the stirring for 15 minutes. Filter oflF the crystalline solid, suspend it in about 50 ml. of water and heat under reflux until it is completely hydrolysed. Allow to cool and extract with ether dry the ethereal extract with anhydrous magnesium or calcium sulphate and remove the ether slowly (Fig. II, 13, 4, but with the distilling flask replaced by a Claisen flask with fractionating side arm). Finally, distil the residue and collect the n-hexaldehyde at 127-129°. The yield is 19 g. 

The apparatus required is similar to that described for Diphenylmelhane (Section IV,4). Place a mixture of 200 g. (230 ml.) of dry benzene and 40 g. (26 ml.) of dry chloroform (1) in the flask, and add 35 g. of anhydrous aluminium chloride in portions of about 6 g. at intervals of 5 minutes with constant shaking. The reaction sets in upon the addition of the aluminium chloride and the liquid boils with the evolution of hydrogen chloride. Complete the reaction by refluxing for 30 minutes on a water bath. When cold, pour the contents of the flask very cautiously on to 250 g. of crushed ice and 10 ml. of concentrated hydrochloric acid. Separate the upper benzene layer, dry it with anhydrous calcium chloride or magnesium sulphate, and remove the benzene in a 100 ml. Claisen flask (see Fig. II, 13, 4) at atmospheric pressure. Distil the remaining oil under reduced pressure use the apparatus shown in Fig. 11,19, 1, and collect the fraction b.p. 190-215°/10 mm. separately. This is crude triphenylmethane and solidifies on cooling. Recrystallise it from about four times its weight of ethyl alcohol (2) the triphenylmethane separates in needles and melts at 92°. The yield is 30 g. 

Procedure 1. Dissolve 1 g. of the compound in 5 ml. of chloroform in a test-tube and cool in ice. Add 5 ml. of chlorosulphonic acid CA UTION in handhng) dropwise and with shaking. When the initial evolution of hydrogen chloride subsides, remove the reaction mixture from the ice and, after 20 minutes, pour it into a 50 ml. beaker filled with crushed ice. Separate the chloroform layer, wash it well with water, and evaporate the solvent. Recrystallise the residual aryl sulphonyl chloride from light petroleum (b.p. 40-60°), chloroform or benzene this is not essential for conversion into the sulphonamide. 

Dissolve 1 0 g. of the compound in 5 ml. of dry chloroform in a dry test-tuhe, cool to 0°, and add dropwise 5g. (2-8 ml.) of redistilled chloro-sulphonic acid. When the evolution of hydrogen chloride subsides, allow the reaction mixture to stand at room temperature for 20 minutes. Pour the contents of the test-tube cautiously on to 25 g. of crushed ice contained in a small beaker. Separate the chloroform layer and wash it with a httle cold water. Add the chloroform layer, with stirring, to 10 ml. of concentrated ammonia solution. After 10 minutes, evaporate the chloroform on a water bath, cool the residue and treat it with 5 ml. of 10 per cent, sodium hydroxide solution the sulphonamide dissolves as the sodium derivative, RO.CgH4.SO,NHNa. Filter the solution to remove any insoluble matter (sulphone, etc.), acidify the filtrate with dilute hydrochloric acid, and cool in ice water. Collect the sulphonamide and recrystallise it from dilute alcohol. 

Dihydroxyacetophenone. Finely powder a mixture of 40 g. of dry hydroquinone diacetate (1) and 87 g. of anhydrous aluminium chloride in a glass mortar and introduce it into a 500 ml. round-bottomed flask, fitted with an air condenser protected by a calcium chloride tube and connected to a gas absorption trap (Fig. II, 8, 1). Immerse the flask in an oil bath and heat slowly so that the temperature reaches 110-120° at the end of about 30 minutes the evolution of hydrogen chloride then hegins. Raise the temperature slowly to 160-165° and maintain this temperature for 3 hours. Remove the flask from the oil bath and allow to cool. Add 280 g. of crushed ice followed by 20 ml. of concentrated hydrochloric acid in order to decompose the excess of aluminium chloride. Filter the resulting solid with suction and wash it with two 80 ml. portions of cold water. Recrystallise the crude product from 200 ml. of 95 per cent, ethanol. The 3 ield of pure 2 5-dihydroxyacetophenone, m.p. 202-203°, is 23 g. 

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