Sealants, high-temperature

Planar SOFC, in particular, monolithic designs (MHI) are capable of high (volumetric) power densities most favoured by direct and short current paths across the stack components. The PEN is principally square, rectangular and circular (Ceramic Fuel Cells Limited (CFCL), Mitsubishi Materials Corp., SulzerHexis) in shape with active surface areas of 100-200 cm2 (15.5-31 in2). A drawback of this design is that it often necessitates the use of high temperature sealants for application at the in-... 

Interestingly, research has started on single chamber SOFC (SC-SOFC) concepts. However, the SC-SOFC exhibits inherently low power density and is therefore primarily of academic interest. It has the potential to relax cell component requirements and probably to ease manufacture. The principle of SC-SOFC is that it is fed by an air fuel mixture which flows onto the PEN contained in a single compartment, avoiding the use of gas separator plates and high temperature sealants. The fluid may flow simultaneously or sequentially along the electrodes. Both electrodes are either built onto the same side of the electrolyte some distance apart or on opposite sides. Low temperature operation would apparently suppress direct combustion of the air fuel mixture provided the electrode materials chosen are highly selective towards their respective catalytic reactions. SC-SOFC stacks may hold prospects in specific applications where the reaction products are the prime focus. 

Abstract Single-chamber solid oxide fuel cells (SC-SOFCs) immerse the entire cell in a mixture of fuel and oxidizer gases within a single chamber, which eliminates the need for high temperature sealant, simplifies construction, and increases reliability over traditional double-chamber cells. However, there are challenges, such as low fuel utilization and electrode catalytic selectivity, that need to be overcome. This brief review paper looks at recent improvements in materials, processing, and operation of SC-SOFCs, which are rapidly approaching the performances of the double-chamber fuel cells and may become attractive for specific fuel cell applications. 

The cost-effective activities include seal welding of the casing, mudding up header boxes, and using high-temperature sealants. Leaks through roof penetration are also a major source of air leak, which should be inspected during turnaround. These activities are especially important for NO control. 

Necessity of progress in developing cheap and high temperature sealants ... 

MIL-S-8784 Sealing Compound for Aircraft Fuel Tank. MIL-S-8802 High Temperature Sealant. 

Developing novel high-temperature sealants and seahng techniques for membrane reactor fabrication. 

---