Heterogeneous catalysis examples

In this chapter, one homogeneous and one heterogeneous catalysis example involving HTE parallel methods are presented. 

The active components of many commercial supported heterogeneous catalysts are oxides or salts. Even for many metal catalysts, the precursors of metallic particles are also oxides or salts in some dispersed form. Hence the preparation of heterogeneous catalysts is deeply concerned in one way or another about the dispersion of oxides or salts on support surfaces. Furthermore, promoters or additives added to heterogeneous catalyst systems are also oxides or salts. Therefore, the spontaneous monolayer dispersion of oxides or salts on supports with highly specific surfaces as a widespread phenomenon will find extensive application in heterogeneous catalysis. Examples illustrative of this viewpoint are cited in the following sections. 

If catalysis occurs at a phase boundary because reactants and catalyst are in different phases, it is heterogeneous catalysis. Examples include the decomposition of NO,j pollutants by catalytic converters in cars and the formation of ff20 from H2 and O2 gases in the presence of finely divided metal powders. 

In comparison with traditional biphasic catalysis using water, fluorous phases, or polar organic solvents, transition metal catalysis in ionic liquids represents a new and advanced way to combine the specific advantages of homogeneous and heterogeneous catalysis. In many applications, the use of a defined transition metal complex immobilized on a ionic liquid support has already shown its unique potential. Many more successful examples - mainly in fine chemical synthesis - can be expected in the future as our loiowledge of ionic liquids and their interactions with transition metal complexes increases. 

Perhaps the most familiar example of heterogeneous catalysis is the series of reactions that occur in the catalytic converter of an automobile (Figure 11.12). Typically this device contains 1 to 3 g of platinum metal mixed with rhodium. The platinum catalyzes the oxidation of carbon monoxide and unburned hydrocarbons such as benzene, C6H6 ... 

The low-temperature oxidation of hydrogen as in the cap of a lead-acid storage battery is an example of heterogeneous catalysis. It is proposed to model this reaction as if it were homogeneous ... 

Steps 1 through 9 constitute a model for heterogeneous catalysis in a fixed-bed reactor. There are many variations, particularly for Steps 4 through 6. For example, the Eley-Rideal mechanism described in Problem 10.4 envisions an adsorbed molecule reacting directly with a molecule in the gas phase. Other models contemplate a mixture of surface sites that can have different catalytic activity. For example, the platinum and the alumina used for hydrocarbon reforming may catalyze different reactions. Alternative models lead to rate expressions that differ in the details, but the functional forms for the rate expressions are usually similar. 

The idea that /3 continuously shifts with the temperature employed and thus remains experimentally inaccessible would be plausible and could remove many theoretical problems. However, there are few reaction series where the reversal of reactivity has been observed directly. Unambiguous examples are known, particularly in heterogeneous catalysis (4, 5, 189), as in Figure 5, and also from solution kinetics, even when in restricted reaction series (187, 190). There is the principal difficulty that reactions in solution cannot be followed in a sufficiently broad range of temperature, of course. It also seems that near the isokinetic temperature, even the Arrhenius law is fulfilled less accurately, making the determination of difficult. Nevertheless, we probably have to accept that reversal of reactivity is a possible, even though rare, phenomenon. The mechanism of such reaction series may be more complex than anticipated and a straightforward discussion in terms of, say, substituent effects may not be admissible. 

Microwave technology has now matured into an established technique in laboratory-scale organic synthesis. In addition, the application of microwave heating in microreactors is currently being investigated in organic synthesis reactions [9-11] and heterogeneous catalysis [12, 13]. However, most examples of microwave-assisted chemistry published until now have been performed on a... 

D.A. Rudd, L.A. Apuvicio, J.E. Bekoske and A.A. Trevino, The Microkinetics of Heterogeneous Catalysis (1993), American Chemical Society, Washington DC]. Ideally, as many parameters as can be determined by surface science studies of adsorption and of elementary steps, as well as results from computational studies, are used as the input in a kinetic model, so that fitting of parameters, as employed in Section 7.2, can be avoided. We shall use the synthesis of ammonia as a worked example [P. Stoltze and J.K. Norskov, Phys. Rev. Lett. 55 (1985) 2502 J. Catal. 110 (1988) Ij. 

The examples of the model studies presented show how the meshing of modern surface techniques with reaction kinetics can provide valuable Insights Into the mechanisms of surface reactions and serve as a useful complement to the more traditional techniques. Close correlations between these two areas holds great promise for a better understanding of the many subtleties of heterogeneous catalysis. 

The underlying problem in testing the validity of the additivity principle in corrosion, mineral extraction, and electroless plating is that the electrode metal itself forms part of one of the half-reactions involved, e.g., zinc in equation (5) and copper in equations (8) and (12). A much better test system is provided by the interaction of two couples at an inert metal electrode that does not form a chemical part of either couple. A good example is the heterogeneous catalysis by platinum or a similar inert metal of the reaction... 

Zeolites have led to a new phenomenon in heterogeneous catalysis, shape selectivity. It has two aspects (a) formation of an otherwise possible product is blocked because it cannot fit into the pores, and (b) formation of the product is blocked not by (a) but because the transition state in the bimolecular process leading to it cannot fit into the pores. For example, (a) is involved in zeolite catalyzed reactions which favor a para-disubstituted benzene over the ortho and meso. The low rate of deactivation observed in some reactions of hydrocarbons on some zeoUtes has been ascribed to (b) inhibition of bimolecular steps forming coke. 

The coordination of ligands at the surface of metal nanoparticles has to influence the reactivity of these particles. However, only a few examples of asymmetric heterogeneous catalysis have been reported, the most popular ones using a platinum cinchonidine system [65,66]. In order to demonstrate the directing effect of asymmetric ligands, we have studied their coordination on ruthenium, palladium, and platinum nanoparticles and the influence of their presence on selected catalytic transformations. 

This chapter focuses on heterogeneous catalysis, which is most important in fine chemicals production. Table 3.1 presents a number of examples of catalysis in fine chemistry. These examples are divided in heterogeneously catalysed processes and homogeneously catalysed processes. A detailed treatment of heterogeneously catalysed processes for the production of fine chemicals is also given in the book edited by Sheldon and van Bekkum (2001). 

Aluminas. Aluminas, porous AI2O3, are available in many forms. They constitute the most important carrier material in heterogeneous catalysis. Alumina is amphoteric and, as a con.sequence, soluble in both acidic and basic media. Precipitation can be performed from an acid solution by adding a base or from a basic solution by adding an acid, as schematically represented in Fig. 3.18. If, for example, at a pH of less than about 3 a base is added to an aqueous solution of aluminium sulphate, a precipitate is formed. If this material is filtered, dried and calcined, an amorphous porous AI2O3 is obtained. At other pH values different porous aluminas can be synthesized. 

Zeolites. In heterogeneous catalysis porosity is nearly always of essential importance. In most cases porous materials are synthesized using the above de.scribed sol-gel techniques resulting in so-called amorphous catalysts. Porosity is introduced in the agglomeration process in which the sol is transformed into a gel. From X-ray Diffraction patterns it is clear that the material shows only weak broad lines, characteristic of non-crystalline materials. Silica and alumina are typical examples. Zeolites are an exception they are crystalline materials but nevertheless exhibit high (micro) porosity. Zeolites belong to the class of molecular sieves, which are porous solids with pores of molecular dimensions, i.e., typically the pore diameter ranges from 0.3 to 10 nm. Examples of molecular sieves are carbons, oxides and zeolites. 

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