Grafting from polymer surfaces free radical polymerization

SIP-driven polymer brush library fabrication leverages the fact that the polymerization initiation species are permanently bound to the substrate. Since the initiators are tethered, controlled delivery of monomer solution to different areas of the substrate results in a grafted polymer library. In NIST work, initiators bound via chlorosilane SAMs to silicon substrates were suitable for conducting controlled atom transfer radical polymerization (ATRP) [53] and traditional UV free radical polymerization [54, 55]. Suitable monomers are delivered in solution to the surface via microfluidic channels, which enables control over both the monomer solution composition and the time in which the solution is in contact with the initiating groups. After the polymerization is complete, the microchannel is removed from the substrate (or vice versa). This fabrication scheme, termed microchannel confined SIP ([t-SIP), is shown in Fig. 10. In these illustrations, and in the examples discussed below, the microchannels above the substrate are approximately 1 cm wide, 5 cm long, and 300-500 [tm high. 

Another example is the copper-catalyzed surface-initiated radical polymerization of MMA from S-7 at room temperature without addition of free initiator. The molecular weights and MWDs of the polymers were directly measured after removing the brushes from the surface. For example, the surface with 40 nm thickness had Mn of 68900 and MWDs of 1.45. A high graft density (180 A2/chain) and decreased surface roughens (0.54 nm) were observed. This method is free from solution and thermal polymerizations due to the absence of free initiators and a low polymerization temperature, which permits a simple washing step without Soxhlet extraction. 

The same aplies to polymer brushes. The use of SAMs as initiator systems for surface-initiated polymerization results in defined polymer brushes of known composition and morphology. The different polymerization techniques, from free radical to living ionic polymerizations and especially the recently developed controlled radical polymerization allows reproducible synthesis of strictly linear, hy-perbranched, dentritic or cross-linked polymer layer structures on solids. The added flexibility and functionality results in robust grafted supports with higher capacity and improved accessibility of surface functions. The collective and fast response of such layers could be used for the design of polymer-bonded catalytic systems with controllable activity. 

---