Functionalized polymer processing

Families of finite elements and their corresponding shape functions, schemes for derivation of the elemental stiffness equations (i.e. the working equations) and updating of non-linear physical parameters in polymer processing flow simulations have been discussed in previous chapters. However, except for a brief explanation in the worked examples in Chapter 2, any detailed discussion of the numerical solution of the global set of algebraic equations has, so far, been avoided. We now turn our attention to this important topic. 

In addition to providing fully alkyl/aryl-substituted polyphosphasenes, the versatility of the process in Figure 2 has allowed the preparation of various functionalized polymers and copolymers. Thus the monomer (10) can be derivatized via deprotonation—substitution, when a P-methyl (or P—CH2—) group is present, to provide new phosphoranimines some of which, in turn, serve as precursors to new polymers (64). In the same vein, polymers containing a P—CH group, for example, poly(methylphenylphosphazene), can also be derivatized by deprotonation—substitution reactions without chain scission. This has produced a number of functionalized polymers (64,71—73), including water-soluble carboxylate salts (11), as well as graft copolymers with styrene (74) and with dimethylsiloxane (12) (75). 

A crystalline or semicrystalline state in polymers can be induced by thermal changes from a melt or from a glass, by strain, by organic vapors, or by Hquid solvents (40). Polymer crystallization can also be induced by compressed (or supercritical) gases, such as CO2 (41). The plasticization of a polymer by CO2 can increase the polymer segmental motions so that crystallization is kinetically possible. Because the amount of gas (or fluid) sorbed into the polymer is a dkect function of the pressure, the rate and extent of crystallization may be controUed by controlling the supercritical fluid pressure. As a result of this abiHty to induce crystallization, a history effect may be introduced into polymers. This can be an important consideration for polymer processing and gas permeation membranes. 

In addition, there are many surface modification processes that use triplet sensitizers to permit oxidation reactions. In a typical process, polyisocyanate is applied on a polyolefin together with a sensitizer such as benzo-phenone and then irradiated with UV light. As shown in Eq. (15) the sensitizer has an oxidizing effect to produce hydroxyl groups over the polymer surface. These hydroxyl groups finally react with isocyanate to provide a functional polymer [56,57]. 

Group transfer processes are of particular importance in the production of telechelic or di-end functional polymers. 

These thiohydroxamic esters have seen use in grafting of PAN onto PE,iM of PS, PAM and I MPAM onto cellulose127128 and of PS, PMMA, PVP and PAM onto poly(arylene ether sulfone).12 7 The process involves derivitization of a parent carboxy functional polymer to form the thiohydoxamic ester 82 (R=polvmcr) which then behaves as a polymeric transfer agent and/or radical generator. 

Functional and end-functional polymers are precursors to block and graft copolymers and, in some cases, polymer networks. Copolymers with in-chain functionality may be simply prepared in copolymerizations by using a functional monomer. However, obtaining a desired distribution requires consideration of the chain statistics and, for low molecular weight polymers, the specificity of the initiation and termination processes, l hese issues are discussed in Section 7.5.6... 

Living polymerization processes lend themselves to the synthesis of end functional polymers their use in this context is described in Chapter 9. In this section we limit discussion to processes based on conventional radical polymerization,... 

Ebdon and coworkers22 "232 have reported telechelic synthesis by a process that involves copolymerizing butadiene or acetylene derivatives to form polymers with internal unsaturation. Ozonolysis of these polymers yields di-end functional polymers. The a,o>dicarboxy1ic acid telechelic was prepared from poly(S-s tot-B) (Scheme 7.19). Precautions were necessary to stop degradation of the PS chains during ozonolysis. 28 The presence of pendant carboxylic acid groups, formed by ozonolysis of 1,2-diene units, was not reported. 

Such functionality can also be of great practical importance since functional initiators, transfer agents, etc. are applied to prepare end-functional polymers (see Section 7.5) or block or graft copolymers (Section 7.6). In these cases the need to maximize the fraction of chains that contain the reactive or other desired functionality is obvious. However, there are also well-documented cases where weak links formed by initiation, termination, or abnormal propagation processes impair the thermal or photochemical stability of polymers. 

Most reviews on living radical polymerization mention the application of these methods in the synthesis of end-lunctional polymers. In that ideally all chain ends are retained, and no new chains are formed (Section 9.1.2), living polymerization processes are particularly suited to the synthesis of end-functional polymers. Living radical processes are no exception in this regard. We distinguish two main processes for the synthesis of end-functional polymers. 

There are additional factors that may reduce functionality which are specific to the various polymerization processes and the particular chemistries used for end group transformation. These are mentioned in the following sections. This section also details methods for removing dormant chain ends from polymers formed by NMP, ATRP and RAFT. This is sometimes necessary since the dormant chain-end often constitutes a weak link that can lead to impaired thermal or photochemical stability (Sections 8.2.1 and 8.2.2). Block copolymers, which may be considered as a form of end-functional polymer, and the use of end-functional polymers in the synthesis of block copolymers are considered in Section 9.8. The use of end functional polymers in forming star and graft polymers is dealt with in Sections 9.9.2 and 9.10.3 respectively. 

Many block and graft copolymer syntheses involving transformation reactions have been described. These involve preparation of polymeric species by a mechanism that leaves a terminal functionality that allows polymerization to be continued by another mechanism. Such processes are discussed in Section 7.6.2 for cases where one of the steps involves conventional radical polymerization. In this section, we consider cases where at least one of the steps involves living radical polymerization. Numerous examples of converting a preformed end-functional polymer to a macroinitiator for NMP or ATRP or a macro-RAFT agent have been reported.554 The overall process, when it involves RAFT polymerization, is shown in Scheme 9.60. 

Tethering may be a reversible or an irreversible process. Irreversible grafting is typically accomplished by chemical bonding. The number of grafted chains is controlled by the number of grafting sites and their functionality, and then ultimately by the extent of the chemical reaction. The reaction kinetics may reflect the potential barrier confronting reactive chains which try to penetrate the tethered layer. Reversible grafting is accomplished via the self-assembly of polymeric surfactants and end-functionalized polymers [59]. In this case, the surface density and all other characteristic dimensions of the structure are controlled by thermodynamic equilibrium, albeit with possible kinetic effects. In this instance, the equilibrium condition involves the penalties due to the deformation of tethered chains. 

Another consequence of the absence of sponataneous transfer and termination reactions is that the polymer chains formed remain living 3), i.e. they carry at the chain end a metal-organic site able to give further reactions. Block copolymer synthesis is probably the major application 12 14), but the preparation of co-functional polymers, some chain extension processes, and the grafting onto reactions arise also directly from the long life time of the active sites. 

In vitro synthesis of polyesters using isolated enzymes as catalyst via non-biosynthetic pathways is reviewed. In most cases, lipase was used as catalyst and various monomer combinations, typically oxyacids or their esters, dicarboxylic acids or their derivatives/glycols, and lactones, afforded the polyesters. The enzymatic polymerization often proceeded under mild reaction conditions in comparison with chemical processes. By utilizing characteristic properties of lipases, regio- and enantioselective polymerizations proceeded to give functional polymers, most of which are difficult to synthesize by conventional methodologies. 

The transformation of the chain end active center from one type to another is usually achieved through the successful and efficient end-functionalization reaction of the polymer chain. This end-functionalized polymer can be considered as a macroinitiator capable of initiating the polymerization of another monomer by a different synthetic method. Using a semitelechelic macroinitiator an AB block copolymer is obtained, while with a telechelic macroinitiator an ABA triblock copolymer is provided. The key step of this methodology relies on the success of the transformation reaction. The functionalization process must be 100% efficient, since the presence of unfunctionalized chains leads to a mixture of the desired block copolymer and the unfunctionalized homopolymer. In such a case, control over the molecular characteristics cannot be obtained and an additional purification step is needed. 

An alternative strategy to obtain silica immobilised catalysts, pioneered by Panster [23], is via the polycondensation or co-condensation of ligand functionalised alkoxysilanes. This co-condensation, later also referred to as the sol-gel process [24], appeared to be a very mild technique to immobilise catalysts and is also used for enzyme immobilisation. Several novel functional polymeric materials have been reported that enable transition metal complexation. 3-Chloropropyltrialkoxysilanes were converted into functionalised propyltrialkoxysilanes such as diphenylphosphine propyltrialkoxysilane. These compounds can be used to prepare surface modified inorganic materials. Two different routes towards these functional polymers can be envisioned (Figure 3.4). One can first prepare the metal complex and then proceed with the co-condensation reaction (route I), or one can prepare the metal complex after the... 

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