Fume volume

For a high-production furnace the fume volume flow rate after air dilution to 130 °C will be considerably higher than for secondary fume control by enclosure. A separate primary fume capture system would be used for this case. 

Mix 6 2 ml. (6 4 g.) of pure ethyl acetoacetate and 5 ml. of pure phenylhydrazine in an evaporating-basin of about 75 ml. capacity, add 0 5 ml. of acetic acid and then heat the mixture on a briskly boiling water-bath (preferably in a fume-cupboard) for I hour, occasionally stirring the mixture with a short glass rod. Then allow the heavy yellow syrup to cool somewhat, add 30-40 ml. of ether, and stir the mixture vigorously the syrup may now dissolve and the solution shortly afterwards deposit the crystalline pyrazolone, or at lower temperatures the syrup may solidify directly. Note. If the laboratory has been inoculated by previous preparations, the syrup may solidify whilst still on the water-bath in this case the solid product when cold must be chipped out of the basin, and ground in a mortar with the ether.) Now filter the product at the pump, and wash the solid material thoroughly with ether. Recrystallise the product from a small quantity of a mixture of equal volumes of water and ethanol. The methyl-phenyl-pyrazolone is obtained... 

Place 125 ml. of concentrated ammonia solution (sp. gr. 0-88) in a 600 ml. beaker and surround the latter with crushed ice. Stir the ammonia solution mechanically, and introduce the n-caproyl chloride slowly by means of a suitably supported separatory funnel with bent stem. The rate of addition must be adjusted so that no white fumes are lost. The amide separates immediately. Allow to stand in the ice water for 15 minutes after all the acid chloride has been introduced. Filter oflF the amide at the pump use the flltrate to assist the transfer of any amide remaining in the beaker to the Alter (2). Spread the amide on sheets of Alter or drying paper to dry in the air. The crude n-capro-amide (30 g.) has m.p. 98-99° and is sufficiently pure for conversion into the nitrile (Section 111,112) (3). Recrystallise a small quantity of the amide by dissolving it in the minimum volume of hot water and allowing the solution to cool dry on filter paper in the air. Pure n-caproamide has m.p. 100°. 

Dissolve 10 g. of lactose (1) in 100 ml. of nitric acid, sp. gr. 115, in an evaporating dish and evaporate in a fume cupboard until the volume has been reduced to about 20 ml. The mixture becomes thick and pasty owing to the separation of mucic acid. When cold, dilute with 30 ml. of water, filter at the pump and set the filtrate A) aside. Wash the crude acid with cold water. Purify the mucic acid by dissolving it in the minimum volume of dilute sodium hydroxide solution and reprecipitating with dilute hydrochloric acid do not allow the temperature to rise above 25°. Dry the purified acid (about 5 g.) and determine the m.p. Mucic acid melts with decomposition at 212-213°. 

Place 18 g. (12 ml.) of fuming nitric acid, sp. gr. 1 5, and 30 g. (16-5 ml.) of concentrated sulphuric acid and a few fragments of broken glass in a 250 or 500 ml. round-bottomed flask. Add gradually, in small portions, 14 g. of p-nitrotoluene do not allow the temperature to rise above 50 and cool the flask, if necessary, by immersion in cold water. Place a small funnel in the mouth of the flask and heat on a water bath at 90-95° for 30 minutes. Allow to cool almost to the laboratory temperature and pour the reaction mixture slowly into about 500 ml. of ice water containing a few small pieces of ice. Filter the crude dinitrotoluene through a Buchner funnel at the pump, wash it thoroughly with cold water, and drain as completely as possible. RecrystalUse from the minimum volume of hot methyl alcohol (flask, reflux condenser, and water bath experimental details as in Section IV,12). The yield of pure 2 4-dinitrotoluene, m.p. 71°, is 12 -5 g. 

Sodium anthraquinone-p-sulphonate ( silver salt ). Place 60 g. of fuming sulphuric acid (40-50 per cent. SO3) in a 250 or 500 ml. round-bottomed flask and add 50 g. of dry, finely-powdered anthra-quinone (Section IV,145). Fit an air condenser to the flask and heat the mixture slowly in an oil bath, with occasional shaking, so that at the end of 1 hour the temperature has reached 160°. Allow to cool and pour the warm mixture carefully into a 2 litre beaker containing 500 g. of crushed ice. Boil for about 15 minutes and filter off the unchanged anthraquinone at the pump. Neutralise the hot filtrate with sodium hydroxide and allow to cool, when the greater part of the sodium anthra-quinone-p-sulphonate separates as silvery glistening plates ( silver salt ). Filter these with suction and dry upon filter paper or upon a porous plate. A second crop of crystals may be isolated by concentration of the trate to half the original volume. The yield is 40-45 g. 

Transfer 1.000 g Nb (or 1.4305 g Nb20g) to Pt dish, add 20 ml HP, and heat gently to complete dissolution. Cool, add 40 ml H2SO4, and evaporate to fumes of SO3. Cool and dilute to volume with 8 M H2SO4. 

Design considerations and costs of the catalyst, hardware, and a fume control system are direcdy proportional to the oven exhaust volume. The size of the catalyst bed often ranges from 1.0 m at 0°C and 101 kPa per 1000 m /min of exhaust, to 2 m for 1000 m /min of exhaust. Catalyst performance at a number of can plant installations has been enhanced by proper maintenance. Annual analytical measurements show reduction of solvent hydrocarbons to be in excess of 90% for 3—6 years, the equivalent of 12,000 to 30,000 operating hours. When propane was the only available fuel, the catalyst cost was recovered by fuel savings (vs thermal incineration prior to the catalyst retrofit) in two to three months. In numerous cases the fuel savings paid for the catalyst in 6 to 12 months. 

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