Free radical polymerization polymer additives

Styrene can be relatively easily free radically polymerized. In addition, when a diene rubber is present, the styrene is grafted onto the rubber and the resulting graft polymer can then act as a kind of anchor between the two kinds of phase since, of course, it contains some of both components. Such... 

The three-step mechanism for free-radical polymerization represented by reactions (6.A)-(6.C) does not tell the whole story. Another type of free-radical reaction, called chain transfer, may also occur. This is unfortunate in the sense that it complicates the neat picture presented until now. On the other hand, this additional reaction can be turned into an asset in actual polymer practice. One of the consequences of chain transfer reactions is a lowering of the kinetic chain length and hence the molecular weight of the polymer without necessarily affecting the rate of polymerization. 

The reversible addition of sodium bisulfite to carbonyl groups is used ia the purification of aldehydes. Sodium bisulfite also is employed ia polymer and synthetic fiber manufacture ia several ways. In free-radical polymerization of vinyl and diene monomers, sodium bisulfite or metabisulfite is frequentiy used as the reduciag component of a so-called redox initiator (see Initiators). Sodium bisulfite is also used as a color preventative and is added as such during the coagulation of crepe mbber. 

In the manufacture of highly resident flexible foams and thermoset RIM elastomers, graft or polymer polyols are used. Graft polyols are dispersions of free-radical-polymerized mixtures of acrylonitrile and styrene partially grafted to a polyol. Polymer polyols are available from BASF, Dow, and Union Carbide. In situ polyaddition reaction of isocyanates with amines in a polyol substrate produces PHD (polyhamstoff dispersion) polyols, which are marketed by Bayer (21). In addition, blending of polyether polyols with diethanolamine, followed by reaction with TDI, also affords a urethane/urea dispersion. The polymer or PHD-type polyols increase the load bearing properties and stiffness of flexible foams. Interreactive dispersion polyols are also used in RIM appHcations where elastomers of high modulus, low thermal coefficient of expansion, and improved paintabiUty are needed. 

Butadiene is also known to form mbbery polymers caused by polymerization initiators like free radicals or oxygen. Addition of antioxidants like TBC and the use of lower storage temperatures can substantially reduce fouling caused by these polymers. Butadiene and other olefins, such as isoprene, styrene, and chloroprene, also form so-called popcorn polymers (250). These popcorn polymers are hard, opaque, and porous. They have been reported to... 

Free radical polymerization is a key method used by the polymer industry to produce a wide range of polymers [37]. It is used for the addition polymerization of vinyl monomers including styrene, vinyl acetate, tetrafluoroethylene, methacrylates, acrylates, (meth)acrylonitrile, (meth)acrylamides, etc. in bulk, solution, and aqueous processes. The chemistry is easy to exploit and is tolerant to many functional groups and impurities. 

The effects of increasing the concentration of initiator (i.e., increased conversion, decreased M , and broader PDi) and of reducing the reaction temperature (i.e., decreased conversion, increased M , and narrower PDi) for the polymerizations in ambient-temperature ionic liquids are the same as observed in conventional solvents. May et al. have reported similar results and in addition used NMR to investigate the stereochemistry of the PMMA produced in [BMIM][PFgj. They found that the stereochemistry was almost identical to that for PMMA produced by free radical polymerization in conventional solvents [43]. The homopolymerization and copolymerization of several other monomers were also reported. Similarly to the findings of Noda and Watanabe, the polymer was in many cases not soluble in the ionic liquid and thus phase-separated [43, 44]. 

Phosphoranyl radicals can be involved [77] in RAFT processes [78] (reversible addition fragmentation transfer) used to control free radical polymerizations [79]. We have shown [77] that tetrathiophosphoric acid esters are able to afford controlled/living polymerizations when they are used as RAFT agents. This result can be explained by addition of polymer radicals to the P=S bond followed by the selective p-fragmentation of the ensuing phosphoranyl radicals to release the polymer chain and to regenerate the RAFT agent (Scheme 41). 

Preferential addition to one end or the other of a vinyl (CH2=CHX) or substituted vinyl (CH2=CXY) monomer seems to be the rule to which exceptions are rare. This generalization appears to apply to ionic as well as to free radical polymerizations. The polymers of mono-unsaturated compounds consequently are characterized by a high degree of head-to-tail regularity in the arrangement of successive units. Little is known concerning the sequence of d and I configurations of the asym-... 

Finally, the use of stable free radical polymerization techniques in supercritical C02 represents an exciting new topic of research. Work in this area by Odell and Hamer involves the use of reversibly terminating stable free radicals generated by systems such as benzoyl peroxide or AIBN and 2,2,6,6-tetramethyl-l-piperidinyloxy free radical (TEMPO) [94], In these experiments, styrene was polymerized at a temperature of 125 °C and a pressure of 240-275 bar C02. When the concentration of monomer was low (10% by volume) the low conversion of PS which was produced had a Mn of about 3000 g/mol and a narrow MWD (PDI < 1.3). NMR analysis showed that the precipitated PS chains are primarily TEMPO capped, and the polymer could be isolated and then subsequently extended by the addition of more styrene under an inert argon blanket. The authors also demonstrated that the chains could be extended... 

Free radical polymerization involves the generation of free radicals which propagate by addition of monomer molecules ultimately to give a large polymer molecule. It is generally carried out with a suitable initiator dissolved in the monomer solution. 

Finally, the unsaturated spiro ortho carbonates were been shown to undergo double ring opening in a free radical polymerization to introduce a carbonate group in the backbone of an addition polymer (19). 

While in most of the reports on SIP free radical polymerization is utihzed, the restricted synthetic possibihties and lack of control of the polymerization in terms of the achievable variation of the polymer brush architecture limited its use. The alternatives for the preparation of weU-defined brush systems were hving ionic polymerizations. Recently, controlled radical polymerization techniques has been developed and almost immediately apphed in SIP to prepare stracturally weU-de-fined brush systems. This includes living radical polymerization using nitroxide species such as 2,2,6,6-tetramethyl-4-piperidin-l-oxyl (TEMPO) [285], reversible addition fragmentation chain transfer (RAFT) polymerization mainly utilizing dithio-carbamates as iniferters (iniferter describes a molecule that functions as an initiator, chain transfer agent and terminator during polymerization) [286], as well as atom transfer radical polymerization (ATRP) were the free radical is formed by a reversible reduction-oxidation process of added metal complexes [287]. All techniques rely on the principle to drastically reduce the number of free radicals by the formation of a dormant species in equilibrium to an active free radical. By this the characteristic side reactions of free radicals are effectively suppressed. 

Since many synthetic plastics and elastomers and some fibers are prepared by free radical polymerization, this method is important. Table 6.1 contains a listing of commercially important addition polymers including those that will be emphasized in this chapter because they are prepared using the free radical process. 

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