Fractional azeotrope

The usual procedures of fractional, azeotropic, or extractive distillation under inert gases, crystallization, sublimation, and column chromatography, must be carried out very carefully. For liquid, water-insoluble monomers (e.g., styrene, Example 3-1), it is recommended that phenols or amines which may be present as stabilizers, should first be removed by shaking with dilute alkali or acid, respectively the relatively high volatility of many of these kinds of stabilizers often makes it difficult to achieve their complete removal by distillation. Gaseous monomers (e.g., lower olefins, butadiene, ethylene oxide) can be purified and stored over molecular sieves in order to remove, for example, water or CO2. 

The addition of an external substance (called entrainer e) is a veiy effective means for fractionating azeotropic mixtures by distillation. In the multicomponent mixture generated by the addition of the entrainer the azeotrope is circumvented by distillation. This principle is explained in Rg. 11.3-4 at the example of a binary mixture a-b having a minimum azeotrope. 

The usual procedures of fractional, azeotropic, or extractive distillation under inert gases, crystallization, sublimation, and column chromatography, must be... 

Figure 3.8a shows the temperature-composition diagram for a minimum-boiling azeotrope that is sensitive to changes in pressure. This azeotrope can be separated using two columns operating at different pressures, as shown in Fig. 3.86. Feed with mole fraction of A Ufa)) of, say, 0.3 is fed to the high-pressure column. The bottom product from this high-pressure column is relatively pure B, whereas the overhead is an azeotrope with jcda = 0-8, jcdb = 0.2. This azeotrope is fed to the low-pressure column, which produces relatively pure A in the bottom and in the overhead an azeotrope with jcda = 0.6, jcdb = 0.4. This azeotrope is added to the feed of the high-pressure column.

Pure acrylonitrile boils at 78°. Acrylonitrile vapour is highly toxic it should therefore be handled with due caution and all operations with it should be conducted in a fume cupboard provided with an efficient draught. Acrylonitrile forms an azeotropic mixture with water, b.p. 70-5° (12-5 per cent, water). The commercial product may contain tte polymer it should be redistilled before use and the fraction b.p. 76 -5-78° collected separately as a colourless liquid. 

Nitromethane is a very common material. Just go down to your local drag strip and pick up a gallon or two for doping your high performance cars fuel. It s also available up to 40% pure in RC model fuels. Simply fractionally distill the nitromethane (bp 101°C) out of the model fuel mixture and you re ready to go. If methanol Is present in the fuel formulation, some will azeotropically distill over with the nitromethane lowering its boiling point slightly, but this does not present a problem. 

Ideal Adsorbed Solution Theory. Perhaps the most successful approach to the prediction of multicomponent equiUbria from single-component isotherm data is ideal adsorbed solution theory (14). In essence, the theory is based on the assumption that the adsorbed phase is thermodynamically ideal in the sense that the equiUbrium pressure for each component is simply the product of its mole fraction in the adsorbed phase and the equihbrium pressure for the pure component at the same spreadingpressure. The theoretical basis for this assumption and the details of the calculations required to predict the mixture isotherm are given in standard texts on adsorption (7) as well as in the original paper (14). Whereas the theory has been shown to work well for several systems, notably for mixtures of hydrocarbons on carbon adsorbents, there are a number of systems which do not obey this model. Azeotrope formation and selectivity reversal, which are observed quite commonly in real systems, ate not consistent with an ideal adsorbed... 

Hydrocarbons have, for the most part, replaced CFCs as propellants. Most personal products such as hair sprays, deodorants, and antiperspirants, as well as household aerosols, are formulated using hydrocarbons or some form of hydro-carbon—halocarbon blend. Blends provide customized vapor pressures and, if halocarbons are utilized, a decrease in flammabiUty. Some blends form azeotropes which have a constant vapor pressure and do not fractionate as the contents of the container are used. 

In typical processes, the gaseous effluent from the second-stage oxidation is cooled and fed to an absorber to isolate the MAA as a 20—40% aqueous solution. The MAA may then be concentrated by extraction into a suitable organic solvent such as butyl acetate, toluene, or dibutyl ketone. Azeotropic dehydration and solvent recovery, followed by fractional distillation, is used to obtain the pure product. Water, solvent, and low boiling by-products are removed in a first-stage column. The column bottoms are then fed to a second column where MAA is taken overhead. Esterification to MMA or other esters is readily achieved using acid catalysis. 

Azeotropic and Extractive Distillations. Effective as they are for producing various Hquid fractions, distillation units generally do not produce specific fractions. In order to accommodate the demand for such products, refineries have incorporated azeotropic distillation and extractive distillation in their operations (see Distillation, azeotropic and extractive). 

Toluene, Benzene, and BTX Reeoveiy. The composition of aromatics centers on the C - and Cg-fraction, depending somewhat on the boihng range of the feedstock used. Most catalytic reformate is used directiy in gasoline. That part which is converted to benzene, toluene, and xylenes for commercial sale is separated from the unreacted paraffins and cycloparaffins or naphthenes by hquid—hquid extraction or by extractive distillation. It is impossible to separate commercial purity aromatic products from reformates by distillation only because of the presence of azeotropes, although comphcated further by the closeness in boihng points of the aromatics, t/o-paraffin, and unreacted C -, C -, and Cg-paraffins. 

Benzene is a natural component of petroleum, but the amount of benzene present ia most cmde oils is small, often less than 1.0% by weight (34). Therefore the recovery of benzene from cmde oil is uneconomical and was not attempted on a commercial scale until 1941. To add further compHcations, benzene cannot be separated from cmde oil by simple distillation because of azeotrope formation with various other hydrocarbons. Recovery is more economical if the petroleum fraction is subjected to a thermal or catalytic process that iacreases the concentration of benzene. 

The equihbrium shown in equation 3 normally ties far to the left. Usually the water formed is removed by azeotropic distillation with excess alcohol or a suitable azeotroping solvent such as benzene, toluene, or various petroleum distillate fractions. The procedure used depends on the specific ester desired. Preparation of methyl borate and ethyl borate is compHcated by the formation of low boiling azeotropes (Table 1) which are the lowest boiling constituents in these systems. Consequently, the ester—alcohol azeotrope must be prepared and then separated in another step. Some of the methods that have been used to separate methyl borate from the azeotrope are extraction with sulfuric acid and distillation of the enriched phase (18), treatment with calcium chloride or lithium chloride (19,20), washing with a hydrocarbon and distillation (21), fractional distillation at 709 kPa (7 atmospheres) (22), and addition of a third component that will form a low boiling methanol azeotrope (23). 

Distillation (qv) is the most widely used separation technique in the chemical and petroleum industries. Not aU. Hquid mixtures are amenable to ordinary fractional distillation, however. Close-boiling and low relative volatihty mixtures are difficult and often uneconomical to distill, and azeotropic mixtures are impossible to separate by ordinary distillation. Yet such mixtures are quite common (1) and many industrial processes depend on efficient methods for their separation (see also Separation systems synthesis). This article describes special distillation techniques for economically separating low relative volatihty and azeotropic mixtures. 

Only a fraction of the known azeotropes are sufficientiy pressure-sensitive for the conventional pressure-swing distillation process to work. However, the concept can be extended to pressure-insensitive azeotropes by adding a separating agent which forms a pressure-sensitive azeotrope and distillation boundary. Then the pressure is varied to shift the location of the distillation boundary (85). 

Fig. 17. Column sequence for separating a binary heterogeneous azeotropic mixture, and B, where represents the process feed mole fraction, (a)...

Introduction The term azeotropic distillation has been apphed to a broad class of fractional distillation-based separation techniques in that specific azeotropic behavior is exploited to effect a separation. The agent that causes the specific azeotropic behavior, often called the entrainer, may already be present in the feed mixture (a self-entraining mixture) or may be an added mass-separation agent. Azeotropic distillation techniques are used throughout the petro-... 

Introduction Reactive distillation is a unit operation in which chemical reaction and distiUative separation are carried out simultaneously within a fractional distillation apparatus. Reactive distillation may be advantageous for liqiiid-phase reaction systems when the reaction must be carried out with a large excess of one or more of the reactants, when a reaction can be driven to completion by removal of one or more of the products as they are formed, or when the product recoveiy or by-product recycle scheme is complicated or macfe infeasible by azeotrope formation. 

In most cases, systems deviate to a greater or lesser extent from Raoult s law, and vapour pressures may be greater or less than the values calculated. In extreme cases (e.g. azeotropes), vapour pressure-composition curves pass through maxima or minima, so that attempts at fractional distillation lead finally to the separation of a constantboiling (azeotropic) mixture and one (but not both) of the pure species if either of the latter is present in excess. 

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