Fast adhesives

The curves in Figure 5 are a bit of a digression and are included only to show that the vulcanization time dependency of peel strength values is not necessarily diagnostic of adhesion mechanism. Both EPDM s were bonded with the fast adhesive system referred to previously. But the dicyclopentadiene terpolymer recipe was so very slow to vulcanize itself that it imposed a profile of sluggishness in the curve for peel value development. 

Attempts have been made to use cold-set adhesives in the cormgating operation, such as poly(vinyl acetate) and modified, precooked starch formulations, but these have not achieved any appreciable degree of commercial acceptance (20). The use of a polyethylene film appHed to the inside surface of the linerboard facing, which serves as a hot-melt cormgator adhesive, has achieved some commercial usage. However, its use is limited to the small, specialty product niche of fast-food hamburger cartons (see Olefin polymers, polyethylene). 

Poly(viayl acetate) emulsions or hot-melt adhesives are typically used to form the manufacturer s or glue lap joiat of the box. The main criteria for the adhesive is that it provide a strong and tough final bond and that it set up quickly enough to allow fast box production speeds. Production rates ia excess of 240 boxes per minute are not uncommon ia the iadustry. 

Denture Adhesives. Fast hydration and gel-forming properties are ideally mated to produce a thick, cushioning fluid between the dentures and gums (100). The biologically inert nature of poly(ethylene oxide) helps reduce unpleasant odors and taste in this type of personal-care product (see... 

Polyurethane adhesives are known for excellent adhesion, flexibihty, toughness, high cohesive strength, and fast cure rates. Polyurethane adhesives rely on the curing of multifunctional isocyanate-terrninated prepolymers with moisture or on the reaction with the substrate, eg, wood and ceUulosic fibers. Two-component adhesives consist of an isocyanate prepolymer, which is cured with low equivalent weight diols, polyols, diamines, or polyamines. Such systems can be used neat or as solution. The two components are kept separately before apphcation. Two-component polyurethane systems are also used as hot-melt adhesives. 

DET-glycidyl adduct 25 10 min room temp. yes 75 fast cure adhesives laminating... 

Bond strength can vary from a temporary bond (non-curing compound) to a substrate tearing bond (using phenolic-modified curing products). Solvent-borne CR adhesives can be formulated to have very short open times for fast production operations or to retain contact bond characteristics for up to 24 h. Heat and solvent reactivation can be used to re-impart tack to dried surfaces. 

For many bonding applications a variety of adhesives can perform adequately. Hot melt adhesives are normally chosen where process speed is critical. Since hot melts have no carrier vehicle (solvent or water), and thicken rapidly as they cool, they are limited in their ability to (1) penetrate low porosity substrates or wet out very rough surfaces (2) cut through or imbibe surface contaminants and (3) wet out high thermal conductivity substrates (e.g. metals). Nonetheless, hot melts are increasingly the adhesive of choice in automated production environments because of their fast set speed. 

Moisture-curing hot melts are a small but fast growing segment of the urethane adhesive market. They are used mostly in construction and furniture assembly applications. Recent applications include RV sidewall assembly and other OEM automotive applications. Smaller applications include bookbinding and footwear. A typical adhesive is shown below ... 

Fig. 5 shows the details of bonding of the two substrates by a waterborne PUD adhesive. The figure shown assumes a PUD adhesive with a fast crystallizing backbone [59]. 

The crystallization kinetics defines the open time of the bond. For automated industrial processes, a fast crystallizing backbone, such as hexamethylene adipate, is often highly desirable. Once the bond line cools, crystallization can occur in less than 2 min. Thus, minimal time is needed to hold or clamp the substrates until fixturing strength is achieved. For specialty or non-automated processes, the PUD backbone might be based on a polyester polyol with slow crystallization kinetics. This gives the adhesive end user additional open time, after the adhesive has been activated, in which to make the bond. The crystallization kinetics for various waterborne dispersions were determined by Dormish and Witowski by following the Shore hardness. Open times of up to 40 min were measured [60]. 

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