Ethylene glycol, acetals from manufacture

Ethylene glycol, acetals from, 719 manufacture of, 234 uses of, 234... 

The recent dramatic increase in the price of petroleum feedstocks has made the search for high selectivities more urgent. Several new processes based on carbon monoxide sources are currently competing with older oxidation processes.103,104 The more straightforward synthesis of acetic acid from methanol carbonylation (Monsanto process) has made the Wacker process obsolete for the manufacture of acetaldehyde, which used to be one of the main acetic acid precursors. Several new methods for the synthesis of ethylene glycol have also recently emerged and will compete with the epoxidation of ethylene, which is not sufficiently selective. The direct synthesis of ethylene... 

Ethylene from cracking of the alkane gas mixtures or the naphtha fraction can be directly polymerized or converted into useful monomers. (Alternatively, the ethane fraction in natural gas can also be converted to ethylene for that purpose). These include ethylene oxide (which in turn can be used to make ethylene glycol), vinyl acetate, and vinyl chloride. The same is true of the propylene fi action, which can be converted into vinyl chloride and to ethyl benzene (used to make styrene). The catalytic reformate has a high aromatic fi action, usually referred to as BTX because it is rich in benzene, toluene, and xylene, that provides key raw materials for the synthesis of aromatic polymers. These include p-xylene for polyesters, o-xylene for phthalic anhydride, and benzene for the manufacture of styrene and polystyrene. When coal is used as the feedstock, it can be converted into water gas (carbon monoxide and hydrogen), which can in turn be used as a raw material in monomer synthesis. Alternatively, acetylene derived from the coal via the carbide route can also be used to synthesize the monomers. Commonly used feedstock and a simplified diagram of the possible conversion routes to the common plastics are shown in Figure 2.1. 

Very recently, possibility for using simultaneous hydrolysis and glycolysis products of waste PET in alkyd resins manufacturing was reported. In this study, waste PET flakes obtained from grinding postconsummer bottles were treated with ethylene glycol and water in the presence of xylene, an emulsifier at 180°C and zinc acetate as catalyst. The reaction products were purified by filtration, extraction, crystallization and resins were prepared by reaction with phthalic acid, glycerine or oil fatty acid (31). 

Most acetate esters, however, are produced from acetaldehyde using the Tishchenko reaction. In addition, ether acetates are used as solvents for nitrocellulose, acrylic lacquers, varnish removers, and wood stains. First, glycol monoethers are produced from ethylene oxide or propylene oxide with alcohol, which are then esterified with acetic acid. The three major products are ethylene glycol monoethyl ether acetate (EEA), ethylene glycol monobutyl ether acetate (EBA), and propylene glycol monomethyl ether acetate (PMA, more commonly known as PGMEA in semiconductor manufacturing processes, where it is used as a resist solvent). This application consumes about 15% to 20% of worldwide acetic acid. Ether acetates, for example EEA, have been shown to be harmful to human reproduction. 

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