Electrolysis perfluorinated ionomer

The term chlor-alkali refers to those products obtained from the commercial electrolysis of aqueous sodium chloride. These are chlorine, sodium hydroxide, and sodium carbonate. The first two are produced simultaneously during the electrolysis while the latter is included because it is also produced in small quantities and shares many of the end uses of sodium hydroxide. Perfluorinated ionomer membranes are permeable to sodium ions but not the chloride ions, and hence they are useful for these electrolytic cells. The arrangement of a typical membrane cell is shown in Figure 10.2. 

R. Yeo, Application of Perfluorosulfonated Polymer Membranes in Fuel Cells, Electrolysis, and Load Leveling Devices, in Perfluorinated Ionomer Membranes, A. Eisenberg and H.L. Yeager (eds), ACS Symposium Series Number 180, American Chemical Society, Washington, DC, pp. 453-473 (1982). 

Industrial production of perfluorinated ionomers, Nafion membranes, and all perfluorinated membranes is costly due to several factors first, the monomers used are expensive to manufacture, since the synthesis requires a large number of steps and the monomers are dangerous to handle. The precautions for safe handling are considerable and costly. Secondly, the PSEPVE monomer is not used for other applications, which limits the volume of production. The most significant cost driver is the scale of production. Today, the volume of the Nafion market for chlor-aUcali electrolysis (150,000 m year ) and fuel cells (150,000 m year ) is about 300,000 m year resulting in a production capacity of 65,000 kg year. When compared to large-scale production of polymers like Nylon (1.2 x 10 m year ), the perfluorinated ionomer membrane is a specialty polymer produced in small volumes. 

Industrial applications of perfluorinated ionomer membranes such as the electrolysis of sodium chloride solution to produce chlorine and sodium hydroxide often involve the use of highly concentrated solutions at elevated temperatures. The optimization of these systems depends upon a sound characterization of membrane transport processes under such conditions. Sodium ion is the major current-carrying species through the membrane in a chlor-alkali cell, and... 

The most important commercial application of perfluorinated ionomer membranes is currently in the chlor-alkali industry. These materials are used as permselective separators in brine electrolysis cells for the production of chlorine and sodium hydroxide. This... 

H. L. Yeager and J. D. Mallnsky, "Permselectivity and Conductance of Perfluorinated Ionomer Membranes 1n Chlor-Alkali Electrolysis Process", presented at the Amer. Chem. Soc. Mtg., Philadelphia, Aug. 1984. 

Perfluorinated ionomer membranes have been developed for use as separators in chlor-alkali electrolysis cells. Using an automated test apparatus, the current efficiency and voltage drop of such a high performance membrane were evaluated as a function of several cell parameters. Results are plotted as three dimensional surfaces, and are discussed in terms of current theories of membrane permselectivity. 

Perfluorinated ionomers such as Nafion are of significant commercial importance as cation exchange membranes in brine electrolysis cells ( 1). Outstanding chemical and thermal stability make this class of polymers uniquely suited for use in such harsh oxidizing environments. The Nafion polymer consists of a perfluorinated backbone and perfluoroalkylether sidechains which are terminated with sulfonic acid and/or carboxylic acid functionality. 

MAJOR APPLICATIONS Nafion is the DuPont trademark for its family of perfluorinated ionomers, that is, resins and membranes. Asahi Chemical Industry Company produces Aciplex and Asahi Glass Company, Ltd., Japan, produces Flemion both are competitive products to Nafion in form and function. These perfluorinated ionomers are used in a variety of applications, the largest of which are as an ion exchange resin and in membrane separators in the commercial electrolysis of brine to produce caustic and chlorine. Nafion membranes are also being used in the development of fuel cells and as heterogeneous super acid catalysts in supported, cubed, or powdered form. 

Nafion materials, and more generally perfluorinated ionomers, are particularly suitable for water and brine electrolysis and, to date, no viable alternative has been found for SPE applications. The dissolution of Nafion membranes allows the preparation of material with high porosity and high electroactive area. Such structures are required for the development of high power density SPE fuel cells. In recent work, Aldebert et al. have presented different methods for the preparation of SPE... 

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