Dispersing powders stabilizer addition

Aqueous Dispersions. The dispersion is made by the polymerization process used to produce fine powders of different average particle sizes (58). The most common dispersion has an average particle size of about 0.2 p.m, probably the optimum particle size for most appHcations. The raw dispersion is stabilized with a nonionic or anionic surfactant and concentrated to 60—65 wt % soHds by electrodecantation, evaporation, or thermal concentration (59). The concentrated dispersion can be modified further with chemical additives. The fabrication characteristics of these dispersions depend on polymerization conditions and additives. 

A ceramic suspension consists of ceramic powder, a solvent, often a dispersant to stabilize the ceramic powder ag2iinst a omeration, a polymeric binder to provide green strength after the green body has been dried, and often a plasticizer to lower the glass transition of the polymeric binder. All these additives must be compatible so the ceramic suspension has the desirable properties needed for green body fabrication. Many of these formulations used in industry are very secretive. 

Some studies with filled and unfilled rigid PVC were made in our laboratory to describe the effect of chalk as additional stabilizer. A suspension PVC (K-value 70) with an organotin stabilizer (2 phr) and lubricants (1.8 phr) was used as the experimental material. A part of this compound was filled with a stearic acid coated calcium carbonate (10 phr) as an additional component. The PVC powder and the additives were mixed at a high speed in an intensive mixer. The received dry blends were pelletized by extrusion to get a better dispersion of the additives in the polymer material. Finally, the granulates were processed by injection molding to test specimens for measurements of mechanical properties. 

When not used in applications that justify semibulk handling, lead-in-air requirements are usually met through the use of dispersions, such as prills, extruded strands, or pressed tablets. With direct use of lead stabilizer powder, addition is customarily scheduled with the resin, for which the stabilizer has affinity. The dispersed forms include additives to prevent agglomeration, which often in soft compounds detract... 

The suspension polymerization of 65% acrylamide aqueous solution dispersed in n-hexane (aqueous phase -hexane = 1 5) in the presence of a stabilizer (sorbitan monostearate, 1.4% with respect to -hexane) and an initiator (2,2 -azo-bis-A/, A/ -dimethyleneisobutylamide chloride) carried out at 65°C for 3 h, with subsequent holding at 110°C, yields a powdered product with the granule size of 0.5 mm, while the addition of Na2S04... 

The cost/performance factor of individual surfactants will always be considered in determining which surfactants are blended in a mixed active formulation. However, with the recent advent of compact powders and concentrated liquids, other factors, such as processing, density, powder flowability, water content, stabilization of additives, dispersibility in nonaqueous solvents, dispersion of builders, and liquid crystalline phase behavior, have become important in determining the selection of individual surfactants. 

PTFE aqueous dispersions are made by the polymerization process used to make fine powders. Raw dispersions are polymerized to different particle sizes.24 The optimum particle size for most applications is about 0.2 pm. The dispersion from the autoclave is stabilized by the addition of nonionic or anionic surfactants, followed by concentration to a solids content of 60 to 65% by electrodecantation, evaporation, or thermal concentration.25 After further modification with chemical additives, the commercial product is sold with a polymer content of about 60% by weight, viscosity of several centipoise, and specific gravity around 1.5. The processing characteristics of the dispersion depends on the conditions for the polymerization and the type and amounts of the chemical additives contained in it. 

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