Cyclone particle collectors

SPR biosensors are devices that are suitable for analysis of aqueous samples. Therefore, in order to detect target analytes in different real-world matrices (e.g., tissue, meat, soil, and air) the analyte has to be transferred to a liquid by a sample preparation unit. Numerous sample pretreatment methods for gas, solid, and crude liquid samples compatible with SPR biosensors are available. For detection in gas environments such as air, real-time trapping of analyte into an aqueous solution is possible by using collectors such as a wetted-wall cyclone particle collector [1]. Several optical biosensors have been integrated with these collectors and installed on aerial vehicles for real-time detection... 

The collection of particles is achieved in a countercurrent flow between the water droplets and the particulates. In a cyclonic scrubber, water is injected into the cyclone chamber from sprayers located along the central axis, as shown in Fig. 7.19. The water droplets capture particles mainly in the cross-flow motion and are thrown to the wall by centrifugal force, forming a layer of slurry flow moving downward to the outlet at the bottom of the cyclone. Another type of scrubber employs a venturi, as shown in Fig. 7.20. The velocity of the gas-solid suspension flow is accelerated to a maximum value at the venturi throat. The inlet of the water spray is located just before the venturi throat so that the maximum difference in velocity between droplets and particles is obtained to achieve higher collection efficiency by inertial impaction. A venturi scrubber is usually operated with a particle collector such as a settling chamber or cyclone for slurry collection. 

Leith, D. and Licht, W. (1972). The Collection Efficiency of Cyclone Type Particle Collectors A New Theoretical Approach. AlChE. Symp. Ser., 68(126), 196. 

D. Laith and W, Licht, The Collection Efficiency of Cyclone Typa Particle Collectors—A New... 

Cyclones are low-cost particle collectors that have many potential applications in coal gasification systems however, they have low efficiency for collecting particles smaller than 10 pm but above this size collection efficiency can be at least 90%. Conventional applications for cyclones include use as precleaners, entrainment separators, and for controlling dust emissions from coal grinding and pulverizing (Chapter 6). 

Other Centrifugal Collectors. Cyclones and modified centrifugal collectors are often used to remove entrained Hquids from a gas stream. Cyclones for this purpose have been described (167—169). The rotary stream dust separator (170,171), a newer dry centrifugal collector with improved collection efficiency on particles down to 1—2 pm, is considered more expensive and hence has been found less attractive than cyclones unless improved collection in the 2—10-pm particle range is a necessity. A number of inertial centrifugal force devices as well as some others termed dynamic collectors have been described in the Hterature (170). 

Dust entrained in the exit-gas stream is customarily removed in cyclone cohectors. This dust may be discharged back into the process or separately cohected. For expensive materials or extremely fine particles, bag collectors may follow a cyclone collector, provided fabric temperature stability is not hmiting. When toxic gases or solids are present, the exit gas is at a high temperature, the gas is close to saturation as from a steam-tube diyer, or gas recirculation in a sealed system is involved, wet scrubbers may be used independently or following a cyclone. Cyclones and bag collec tors in diying applications frequently require insulation and steam tracing. The exhaust fan should be located downstream from the cohection system. 

Spray Dryers A spray diyer consists of a large cyhndrical and usu ly vertical chamber into which material to be dried is sprayed in the form of small droplets and into which is fed a large volume of hot gas sufficient to supply the heat necessary to complete evaporation of the liquid. Heat transfer and mass transfer are accomphshed by direct contact of the hot gas with the dispersed droplets. After completion of diying, the cooled gas and solids are separated. This may be accomplished partially at the bottom of the diying chamber by classification and separation of the coarse dried particles. Fine particles are separated from the gas in external cyclones or bag collectors. When only the coarse-particle fraction is desired for fini ed product, fines may be recovered in wet scrubbers the scrubber liquid is concentrated and returned as feed to the diyer. Horizontal spray chambers are manufactured with a longitudinal screw conveyor in the bottom of the diying chamber for continuous removal of settled coarse particles. 

Cyclone mist eliminators and collectors have virtually the same efficiency for both liquid aerosols and solid particles. To avoid reentrainment of the collected liquid from the walls of the cyclone, an upper limit is set to the tangential velocity that can be used. The maximum tangential velocity should be limited to the inlet velocity. Even at this speed, the liquid film may creep to the edge of the exit pipe, from which the liquid is then reentrained. 

For. 1 given cyclone collector, plot centrifugal force as a function of particle specific grav ity (0.5U-3.00), gas velocity (175-1750 m min ), and radius of curvature (30-250 cm)... 

When the pollutant loading is exeeptionally high or consists of relatively large particles (> 2 /tm), venturi scrubbers or spray chambers may be used to reduce the load on the ESP. Much larger particles (> 10 /tm) are controlled with mechanical collectors such as cyclones. Gas conditioning equipment to reduce both inlet concentration and gas temperature is occasionally used as part of the original design of wet ESPs (AWMA, 1992 Flynn, 1999). 

Cyclone collectors are popularly used both for particle removal and for particle sampling (Fig. 13.1). The separation process of a cyclone relies on the centrifugal accelerations that are produced when particle-laden fluid experi-... 

As a simple and efficient particle separation device, cyclone collectors can be used for anything from dust removal in a fluid stream to material collection in the fluid conveying system. However, the cyclone is not suitable or economical for the separation of extremely small particles (say, less than 1 /xm), which frequently occur in industrial processes. It is recommended that the size of particles to be separated in an industrial ventilation cyclone be in the region of around 10 to 100 p.m. However, for the purpose of aerosol sampling, the size of particles to be separated may be much less than 10 jxm. 

A venturi scrubber is a venturi-shaped air passage with water introduced just ahead of or into the venturi throat. The liquid-gas contact is at a maximum in the venturi throat. The relative velocity between gas and liquid aerosol droplets is high, with the gas velocities in the range of 50-100 m/s. The particles are conditioned in the throat, and condensation is the important collection mechanism. After the particles in the gas have been deposited on droplets, a comparatively simple device such as a cyclone collector can be used to collect the wetted dust. 

Operation Concen- tration Particle Sizes COLLECTOR TYPES Cyclone High Eff. Centrif- ugal USED IN INDUSTRY Wet Fabric Collector Arrester Hi-Volt See Electro- Remark static No. ... 

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