Cyclohexanone rearrangements

Beckmann rearrangement of cvc7ohexanone oxime. M.p. 68-70 C, b.p. I39 C/12 mm. On healing it gives polyamides. Used in the manufacture of Nylon[6]. Cyclohexanone oxime is formed from cyclohexane and niirosyl chloride. U.S. production 1978 410 000 tonnes, capryl alcohol See 2-octanol. caiH Uc acid See oclanoic acid. 

Ingredients. Nylon-6 is produced commercially from caprolactam [105-60-2] which is the most important lactam industrially. AH industrial production processes for caprolactam are multistep and produce ammonium sulfate [7783-20-2] or other by-products. Approximately 95% of the world s caprolactam is produced from cyclohexanone oxime [100-64-1] via the Beckmann rearrangement (144). The starting material for cyclohexanone can be... 

Caprolactam [105-60-2] (2-oxohexamethyleiiiiriiQe, liexaliydro-2J -a2epin-2-one) is one of the most widely used chemical intermediates. However, almost all of the aimual production of 3.0 x 10 t is consumed as the monomer for nylon-6 fibers and plastics (see Fibers survey Polyamides, plastics). Cyclohexanone, which is the most common organic precursor of caprolactam, is made from benzene by either phenol hydrogenation or cyclohexane oxidation (see Cyclohexanoland cyclohexanone). Reaction with ammonia-derived hydroxjlamine forms cyclohexanone oxime, which undergoes molecular rearrangement to the seven-membered ring S-caprolactam. 

Cyclohexanone oxime is converted quantitatively to caprolactam by Beckmann rearrangement in the presence of oleum, which is of sufficient strength to consume the several percent water in the molten oxime. The reaction mass is neutralized with aqueous ammonia to a cmde caprolactam layer and a saturated solution of ammonium sulfate. Approximately 1.5 kg of the total 4.4 kg ammonium sulfate per kilogram of caprolactam is produced in this step. Purification is by multistage vacuum crystallization from aqueous solution in neatly quantitative yield. 

Toray. The photonitrosation of cyclohexane or PNC process results in the direct conversion of cyclohexane to cyclohexanone oxime hydrochloride by reaction with nitrosyl chloride in the presence of uv light (15) (see Photochemical technology). Beckmann rearrangement of the cyclohexanone oxime hydrochloride in oleum results in the evolution of HCl, which is recycled to form NOCl by reaction with nitrosylsulfuric acid. The latter is produced by conventional absorption of NO from ammonia oxidation in oleum. Neutralization of the rearrangement mass with ammonia yields 1.7 kg ammonium sulfate per kilogram of caprolactam. Purification is by vacuum distillation. The novel chemistry is as follows ... 

Clean examples of diaziridine to hydrazone rearrangements are rare. Diaziridine (119) mentioned above rearranges to the isomeric enhydrazone in boiling toluene, and 2,4-dinitrophenyldiaziridine (125) under the same conditions affords the 2,4-dinitrophenylhy-drazone (145) within 4 h. On blocking this rearrangement by iV-methyl, conversion with loss of cyclohexanone occurred to give benzotriazole iV-oxide (146) (72JOC2980). 

Other methods for the preparation of cyclohexanecarboxaldehyde include the catalytic hydrogenation of 3-cyclohexene-1-carboxaldehyde, available from the Diels-Alder reaction of butadiene and acrolein, the reduction of cyclohexanecarbonyl chloride by lithium tri-tcrt-butoxy-aluminum hydride,the reduction of iV,A -dimethylcyclohexane-carboxamide with lithium diethoxyaluminum hydride, and the oxidation of the methane-sulfonate of cyclohexylmethanol with dimethyl sulfoxide. The hydrolysis, with simultaneous decarboxylation and rearrangement, of glycidic esters derived from cyclohexanone gives cyclohexanecarboxaldehyde. 

The conversion of cyclohexanone to cyclohexanone oxime is brought about by the use of hydroxylamine sulphate. The sulphuric acid is neutralised with ammonia to ammonium sulphate and this is separated from the oxime. In the presence of oleum the oxime undergoes the process known as the Beckmann rearrangement to yield the crude caprolactam. After further neutralisation with ammonia the caprolactam and further ammonium sulphate are separated by solvent extraction (Figure 18.7). 

The reaction of methyl propiolate (82) with acyclic enamines produces acyclic dienamines (100), as was the case with dimethyl acetylenedicarboxylate, and the treatment of the pyrrolidine enamines of cycloheptanone, cyclooctanone, cycloundecanone, and cyclododecanone with methyl propiolate results in ring enlargement products (100,101). When the enamines of cyclohexanone are allowed to react with methyl propiolate, rather anomalous products are formed (100). The pyrrolidine enamine of cyclopentanone forms stable 1,2-cycloaddition adduct 83 with methyl propiolate (82). Adduct 83 rearranges to the simple alkylation product 84 upon standing at room temperature, and heating 83 to about 90° causes ring expansion to 85 (97,100). 

On mild heating of its ethanolic solution, rearrangement occurs with the shift of a benzoyl group. The structure of the cyclohexanone... 

With cyclic a-halo ketones, e.g. 2-chloro cyclohexanone 6, the Favorskii rearrangement leads to a ring contraction by one carbon atom. This type of reaction has for example found application as a key step in the synthesis of cubane by Eaton and Cole for the construction of the cubic carbon skeleton ... 

With cyclic a-diazo ketones, e.g. a-diazo cyclohexanone 9, the rearrangement results in a ring contraction by one carbon " ... 

Fusion of an all cyclic ring onto the piperidine so as to form a perhydroisoquinoline is apparently consistent with analgesic activity. Synthesis of this agent, ciprefadol (68), starts with the Michael addition of the anion from cyclohexanone 56 onto acrylonitrile (57). Saponification of the nitrile to the corresponding acid ( ) followed by Curtius rearrangement leads to isocyanate Acid... 

Rearrangement, acid-catalyzed, of cyclohexanone diallyl acetal to 2-allylcyclohexanone, 42,14 of e do-tetrahydrocyclopentadiene to adamantane, 42,9 pinacol, of 1,2-indanediol, 41, 53... 

Another valuable rearrangement reaetion that is usually catalysed by stoichiometric amounts of catalyst is the Beekmann rearrangement (Seheme 1.4). This reaetion is used commercially for converting cyclohexanone oxime into caprolactam, a key intermediate for nylon 6 20% oleum is the usual catalyst. A wide range of heterogeneous catalysts have been explored, which avoid the need for using oleum. In particular, certain... 

The stereochemical use of the Beckmann rearrangement in assigning configuration to ketoximes has already been referred to, and it also has a large-scale application in the synthesis of the textile polymer Nylon-6 from cyclohexanone oxime (78) via the cyclic amide (lactam, 79) ... 

Other predicted reactions, not shown in Fig. 32, include rearrangements of the oxiranes to give a cyclohexanone, and various allyl alcohols. These predicted products are entirely consistent with the type of by-product to be expected under such reaction conditions. 

The trimethylsilyl ethers 212 of four-membered 1-alkenyl-1-cyclobutanols rearrange to the ring-expanded 0-mercuriocyclopentanones 213. These can be converted into the a-methylenecyclopentanones 214 through elimination or further expanded by one-carbon atom into cyclohexanones 215 via the Bu3SnH-mediated free radical chain reactions [116]. A similar radical intermediate is suggested to be involved in the ring expansion of a-bromomethyl-fi-keto esters [117]. (Scheme 84)... 

Fe3+, La3+ and Ce3+ ion-exchanged MAPO-36 was prepared by wet ion-exchange method. The materials were characterized by XRD, TGA and TPD (ammonia). Lewis acid metal ions are suggested to remain as charge compensating MO+ species after calcination in ion-exchanged MAPO-36. Beckmann rearrangement of cyclohexanone oxime was studied over these catalysts in the vapour phase. 

Beckmann rearrangement of oxime is an acid catalysed reaction. The environmental problems associated with the use of sulphuric acid instigated interest to use number of solid acid catalysts [1], There are only scanty references about Lewis acid ion-exchanged MeAlPOs. Beyer et al. [2], Mihalyi et al. [3] and Mavrodinova et al. [4] already suggested the presence of Lewis acid metal ions as MO+ species in zeolites. The present study focussed the synthesis and characterisation of Fe3+, La3+ and Ce3+ ion-exchanged MAPO-36. The catalytic results of Beckmann rearrangement of cyclohexanone oxime over ion-exchanged catalysts are delineated in this article. 

Zeolites have also been described as efficient catalysts for acylation,11 for the preparation of acetals,12 and proved to be useful for acetal hydrolysis13 or intramolecular lactonization of hydroxyalkanoic acids,14 to name a few examples of their application. A number of isomerizations and skeletal rearrangements promoted by these porous materials have also been reported. From these, we can underline two important industrial processes such as the isomerization of xylenes,2 and the Beckmann rearrangement of cyclohexanone oxime to e-caprolactam,15 which is an intermediate for polyamide manufacture. Other applications include the conversion of n-butane to isobutane,16 Fries rearrangement of phenyl esters,17 or the rearrangement of epoxides to carbonyl compounds.18... 

Conformationally constrained 2-cyclohexenones which cannot undergo the lumiketone rearrangement (cf. chapter 3.1.5) are efficiently reduced to cyclohexanones (4.18) 420). 

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