Cycles adsorbers

Most commercial adsorbents for gas-phase appHcations are employed in the form of pellets, beads, or other granular shapes, typically about 1.5 to 3.2 mm in diameter. Most commonly, these adsorbents are packed into fixed beds through which the gaseous feed mixtures are passed. Normally, the process is conducted in a cycHc manner. When the capacity of the bed is exhausted, the feed flow is stopped to terminate the loading step of the process, the bed is treated to remove the adsorbed molecules in a separate regeneration step, and the cycle is then repeated. 

None of the selectively adsorbed components is removed from the adsorption vessel until the countercurrent depressurization (blowdown) step. During this step, the strongly adsorbed species are desorbed and recovered at the adsorption inlet of the bed. The reduction in pressure also reduces the amount of gas in the bed. By extending the blowdown with a vacuum (ie, VSA), the productivity of the cycle can be greatiy increased. 

The repressurization step returns the adsorber to feed pressure and completes the steps of a PSA cycle. Pressurization is carried out with product and/or feed. Pressurizing with product is done countercurrent to adsorption so that purging of the product end continues indeed it may be merely a continuation of the purge step but with the bed exit valve closed. Pressurizing with feed cocurrent to adsorption in effect begins adsorption without producing any product. 

Because RPSA is appHed to gain maximum product rate from minimum adsorbent, single beds are the norm. In such cycles where the steps take only a few seconds, flows to and from the bed are discontinuous. Therefore, surge vessels are usuaHy used on feed and product streams to provide unintermpted flow. Some RPSA cycles incorporate delay steps unique to these processes. During these steps, the adsorbent bed is completely isolated and any pressure gradient is aHowed to dissipate (68). The UOP Polybed PSA system uses five to ten beds to maximize the recovery of the less selectively adsorbed component and to extend the process to larger capacities (69). 

Steps. A purge-swing cycle usually has two steps, adsorption and purge. Sometimes, a cocurrent purge is added. After the adsorption step has been completed and the less selectively adsorbed components have been recovered, an appreciable amount of product is still stored in the bed. A purge cocurrent to feed can increase recovery by displacing the fluid held in the voids. 

Stea.ming Retjuirements. The steaming of fixed beds of activated carbon is a combination of thermal swing and displacement purge swing. The exothermic heat released when the water adsorbs from the vapor phase is much higher than is possible with heated gas purging. This cycle has been successhiUy modeled by equiUbrium theory (128). 

Pressure Drop. The prediction of pressure drop in fixed beds of adsorbent particles is important. When the pressure loss is too high, cosdy compression may be increased, adsorbent may be fluidized and subject to attrition, or the excessive force may cmsh the particles. As discussed previously, RPSA rehes on pressure drop for separation. Because of the cychc nature of adsorption processes, pressure drop must be calculated for each of the steps of the cycle. The most commonly used pressure drop equations for fixed beds of adsorbent are those of Ergun (143), Leva (144), and Brownell and co-workers (145). Each of these correlations uses a particle Reynolds number (Re = G///) and friction factor (f) to calculate the pressure drop (AP) per... 

Advances in fundamental knowledge of adsorption equihbrium and mass transfer will enable further optimization of the performance of existing adsorbent types. Continuing discoveries of new molecular sieve materials will also provide adsorbents with new combinations of useflil properties. New adsorbents and adsorption processes will be developed to provide needed improvements in pollution control, energy conservation, and the separation of high value chemicals. New process cycles and new hybrid processes linking adsorption with other unit operations will continue to be developed. 

A hypothetical moving-bed system and a Hquid-phase composition profile are shown in Figure 7. The adsorbent circulates continuously as a dense bed in a closed cycle and moves up the adsorbent chamber from bottom to top. Liquid streams flow down through the bed countercurrently to the soHd. The feed is assumed to be a binary mixture of A and B, with component A being adsorbed selectively. Feed is introduced to the bed as shown. 

The primary control variables at a fixed feed rate, as in the operation pictured in Figure 8, are the cycle time, which is measured by the time required for one complete rotation of the rotary valve (this rotation is the analog of adsorbent circulation rate in an actual moving-bed system), and the Hquid flow rate in Zones 2, 3, and 4. When these control variables are specified, all other net rates to and from the bed and the sequence of rates required at the Hquid... 

Natural gas Hquids are recovered from natural gas using condensation processes, absorption (qv) processes employing hydrocarbon Hquids similar to gasoline or kerosene as the absorber oil, or soHd-bed adsorption (qv) processes using adsorbants such as siHca, molecular sieves, or activated charcoal. Eor condensation processes, cooling can be provided by refrigeration units which frequently use vapor-compression cycles with propane as the refrigerant or by... 

---