Core-shell-encapsulation

FIGURE 10.1 Different types of particles (from left to right) core-shell encapsulated particle with a solid or liquid core and a solid shell, core-shell encapsulated particle with a cell suspension inside, classical matrix encapsulated, respectively, granulated particle. 

For the production of core-shell encapsulated products, annular jet processes offer a large number of advantages. Already a vast amount of products is produced using these processes, ranging from chewing gums, tobacco, medical products, supplements to electronic, and chemical applications. 

Core-shell encapsulation or microgranulation (matrix encapsulation) can be done using a laminar flow through a nozzle and an additional vibration of the nozzle or the liquid (Figure 21.14). 

If the release of the active agent should either be spontaneous or slowly over a very long time, the matrix-based capsules cannot fulfill the requirements of the ap-phcation. For these cases, a core-shell-encapsulation is preferred. The suitable range of shell materials is very broad, since most gelling systems can be used. The... 

Figure 4a represents interfacial polymerisation encapsulation processes in which shell formation occurs at the core material—continuous phase interface due to reactants in each phase diffusing and rapidly reacting there to produce a capsule shell (10,11). The continuous phase normally contains a dispersing agent in order to faciUtate formation of the dispersion. The dispersed core phase encapsulated can be water, or a water-immiscible solvent. The reactant(s) and coreactant(s) in such processes generally are various multihmctional acid chlorides, isocyanates, amines, and alcohols. For water-immiscible core materials, a multihmctional acid chloride, isocyanate or a combination of these reactants, is dissolved in the core and a multihmctional amine(s) or alcohol(s) is dissolved in the aqueous phase used to disperse the core material. For water or water-miscible core materials, the multihmctional amine(s) or alcohol(s) is dissolved in the core and a multihmctional acid chloride(s) or isocyanate(s) is dissolved in the continuous phase. Both cases have been used to produce capsules. 

An important class of materials that originates from the precursor core-shell particles is hollow capsules. Hollow capsules (or shells ) can be routinely produced upon removal of the core material using chemical and physical methods. Much of the research conducted in the production of uniform-size hollow capsules arises from their scientific and technological interest. Hollow capsules are widely utilized for the encapsulation and controlled release of various substances (e.g., drugs, cosmetics, dyes, and inks), in catalysis and acoustic insulation, in the development of piezoelectric transducers and low-dielectric-constant materials, and for the manufacture of advanced materials [14],... 

Similarly, Pd, Ag, and Pd-Ag nanoclusters on alumina have been prepared by the polyol method [230]. Dend-rimer encapsulated metal nanoclusters can be obtained by the thermal degradation of the organic dendrimers [368]. If salts of different metals are reduced one after the other in the presence of a support, core-shell type metallic particles are produced. In this case the presence of the support is vital for the success of the preparation. For example, the stepwise reduction of Cu and Pt salts in the presence of a conductive carbon support (Vulcan XC 72) generates copper nanoparticles (6-8 nm) that are coated with smaller particles of Pt (1-2 nm). This system has been found to be a powerful electrocatalyst which exhibits improved CO tolerance combined with high electrocatalytic efficiency. For details see Section 3.7 [53,369]. 

Fig. 30 Types of nanocarriers for drug delivery, (a) Polymeric nanoparticles polymeric nanoparticles in which drugs are conjugated to or encapsulated in polymers, (b) Polymeric micelles amphiphilic block copolymers that form nanosized core-shell structures in aqueous solution. The hydrophobic core region serves as a reservoir for hydrophobic drugs, whereas hydrophilic shell region stabilizes the hydrophobic core and renders the polymer water-soluble.

In the literature a difference is made between matrix encapsulation and true encapsulation. In matrix encapsulation the resulting particles are more correctly described as aggregates of actives in a matrix material. A significant portion of the active is lying on the surface of the particles. True encapsulation is used for processes leading to core-shell-type products. However, this distinction of true and matrix is prone to argumentation. 

In another recent example, dtrate-capped Au NPs are modified with 1-dodeca-nethiol in a first step. These premade nanoparticles were encapsulated with block copolymers such as poly(styrene-block-acrylic acid) (PS-b-PAA) and poly(methyl-methacrylate-block-acrylic acid) (PMMA-b-PAA) leading to core-shell hybrid materials. The Au NP diameters are 12 and 31 nm with average shell thickness of about 15 nm [121] (Scheme 3.18). 

A core-shell structure can be seen in Fig. 16, which shows a cross-section of about 100 nm of sulfur aggregate encapsulated with poly acetylene. The plasma polymer layer is rather coherent while in other cases loose structures are also observed. 

Like many polymers, the fluidity or flow (rheological) properties of denrimers are of interest (Box 14.1). Dendrimers behave like soft, spherical particles, surrounded by a hard surface shell and hence are often described as core-shell type bodies. Hence the interior of dendrimers can be deformed according to the type of linkage and building blocks and my contain voids suitable for encapsulating guest species.2... 

Mei Y, Lu Y, Polzer F, Ballauff M, Drechsler M (2007) Catalytic activity of palladium nanoparticles encapsulated in spherical polyelectrolyte brushes and core-shell microgels. Chem Mater 19 1062-1069... 

For systems presenting a type of supramolecular Darwinism, see Muller A et al (2001) Generation of cluster capsules (I-h) from decomposition products of a smaller cluster (Keggin-T-d) while surviving ones get encapsulated species with core-shell topology formed by a fundamental symmetry-driven reaction. Chem Commun 657-658... 

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