Plastics contact corrosion

Little comprehensive work has been carried out on contact corrosion, but some results on a range of polymers have been reported by Czech workers". In general, plastics that give rise to vapour corrosion (Table 18.18) will also cause contact corrosion. Some qualification is needed to this statement, however, as much depends on the type of contact and the other ingredients in the polymer, e.g. a paint may give good protection to the metal to which it is applied, but the vapour may cause corrosion of adjacent metal items within an enclosed space. 

The chloride ion is the most frequent cause of contact corrosion, since chlorine is present in the many chlorinated plastics, and is also frequently retained in residual amounts from reactive intermediates used in manufacture. Thus epoxides usually contain chloride derived from the epichlor-hydin used as the precursor of the epoxide. In addition to the contaminants referred to in Table 18.18, various metal and ammonium cations, inorganic anions and long-chain fatty acids (present as stabilisers, release agents or derived from plasticisers) may corrode metals on contact. 

Steel. The extrusion process being continuous, both erosion and corrosion are significant factors. Hence the dies must be made of a high-quality tool steel, hardened so that the areas that contact the plastic material do not erode. Additionally, many dies have a dense, hard chrome plating in the area where plastic melt contacts the die. 

Bora, J. S. (1974). Metal-plastic contact corrosion. Corros. ScL, 14 S), 503-506. 

There is a health benefit associated with hindering hydrogen bonding. Alkylphenols as a class are generally regarded as corrosive health hazards, but this corrosivity is eliminated when the hydroxyl group is flanked by bulky substituents in the ortho positions. In fact, hindered phenols as a class of compounds are utilized as antioxidants in plastics with FDA approval for indirect food contact. 

NonmetalHc centrifugal pumps utilize polymers for all components coming into contact with the pumping media. Even the steel (qv) shaft is sleeved with plastic to isolate the shaft from the fluid. Mechanical seals are reversed so that the metal face does not come into contact with the corrosive... 

Rupture Disks A rupture disk is a device designed to function by the bursting of a pressure-retaining disk (Fig. 26-15). This assembly consists of a thin, circular membrane usually made of metal, plastic, or graphite that is firmly clamped in a disk holder. When the process reaches the bursting pressure of the disk, the disk ruptures and releases the pressure. Rupture disks can be installed alone or in combination with other types of devices. Once blown, rupture disks do not reseat thus, the entire contents of the upstream process equipment will be vented. Rupture disks are commonly used in series (upstream) with a relief valve to prevent corrosive fluids from contacting the metal parts of the valve. In addition, this combination is a reclosing system. 

Some of the more obvious sources of contamination of solvents arise from storage in metal drums and plastic containers, and from contact with grease and screw caps. Many solvents contain water. Others have traces of acidic materials such as hydrochloric acid in chloroform. In both cases this leads to corrosion of the drum and contamination of the solvent by traces of metal ions, especially Fe. Grease, for example on stopcocks of separating funnels and other apparatus, e.g. greased ground joints, is also likely to contaminate solvents during extractions and chemical manipulation. 

Chemical Reactivity - Reactivity with Water No reaction Reactivity with Common Materials Reacts violently with aluminum. May cause fire on contact with common materials such as wood, cotton, straw. Iron, steel, stainless steel, and copper are corroded by bromine and will undergo severe corrosion when in contact with wet bromine. Plastics are also degraded/ attacked by bromine except for highly fluorinated plastics which resist attack Stability During Transport Stable Neutralizing Agents for Acids and Caustics Not pertinent Polymerization Not pertinent Inhibitor of Polymerization Not pertinent. 

Corrosion is generally taken to be the waste of a metal by the action of corrosive agents. However, a wider definition is the degradation of a material through contact with its environment. Thus, corrosion can include non-metallic materials such as concrete and plastics and mechanisms such as cracking in addition to wastage (i.e. loss of material). This chapter is primarily concerned with metallic corrosion, through a variety of mechanisms. 

Industrial finishing systems are applied to a wide variety of substrates, the majority of which are metallic, but they are also applied to paper, wood, wood composites, cement products and plastics. Often a high quality of decoration is required, as well as protection from a number of hazards, such as knocks, abrasions, bending or forming and contact with non-corrosive liquids. Resistance to the weather may be required. Outdoor finishing systems, and many others, are also required to protect metal against corrosion. 

Table I shows the chemical composition limits of various aluminum alloys presently used for packaging applications (3). In general, these alloys have good corrosion resistance with most foods. However, almost without exception, processed foods require inside enameled containers to maintain an acceptable shelf life (4, 5). Moreover, when flexible foil packages are used for thermally processed foods, the foil is laminated to plastic materials that protect it from direct contact with the food and also provide heat sealability as well as other physical characteristics (6,7).

Aluminum Foil. Studies of various foods wrapped in aluminum foil show that food products to which aluminum offers only fair resistance cause little or no corrosion when the foil is in contact with a nonmetallic object (glass, plastic, ceramic, etc.) The reactions, when found, are essentially chemical, and the effect on the foil is insignificant. However, when the same foods are wrapped or covered with foil that is in contact with another metallic object (steel, tinplate, silver, etc.), an electrochemical or galvanic reaction occurs with aluminum acting as the sacrificial anode. In such cases, there is pitting corrosion of the foil, and the severity of the attack depends primarily on the food composition and the exposure time and temperature. Results obtained with various foods cov-... 

In disinfection of instruments, the chemicals used must not adversely affect the instruments, e.g. cause corrosion of metals, affect clarity or integrity of lenses, or change texture of synthetic polymers. Many materials such as fabrics, rubber, plastics are capable of adsorbing certain disinfectants, e.g. quaternary ammonium compounds (QACs), are adsorbed by fabrics, while phenolics are adsorbed by rubber, the consequence ofthis being a reduction in concentration of active compound. A disinfectant can only exert its effect ifit is in contact with the item being treated. Therefore access to all parts of an instrument or piece of equipment is essential. For small items, total immersion in the disinfectant must also be ensured. 

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