Coke structure formations

The coke structure and the chemistry of its formation are difficult to define. However, coke in FCC comes from at least four sources ... 

The structural (fractal) analysis of coke residue formation at composites high density polyethylene/aluminum hydroxide combustion was performed. It has been shown that aluminiun hydroxide particles aggre tes formation results in such situation, when the indicated particles decomposition is realized in loose surface layers of aggregates, whereas densely-packed central regions form coke residue. 

The authors of the work [2] trsed alurrrinrrm hydroxide AlfOH) for flame-resistance enhancement of high derrsity polyethylene (HDPE). The coke residue value IT determination according to the data of thermal analysis has shown [2], that hydroxide of aluminum introduction in HDPE contributes to IF increasing in comparison with the initial polymer, for which IV =0, i.e. it errhances HDPE flame-resistance. The present work purpose is the structural treatmerrt of coke residue formation in composites HDPE/Al(OH)j receiving. This treatmerrt will be obtained within the framework of fractal analysis [3,4]. 

Thus, the proposed in the present work stmetnral (fractal) treatment explains quantitatively the coke lesidne formation process at eomposites HDPE/Al(OH)3 combustion. The antipyrene (in the considered case - Al(OH)3) decomposition is realized in the surface (interfacial) layers of fractal aggregates, formed by Al(OH)j particles in their aggregation process. This process in the given case is due to the indicated layers friable structure that allows an easy access to them the air, necessary for decomposition. 

The two limiting cases for the distribution of deactivated catalyst sites are representative of some of the situations that can be encountered in industrial practice. The formation of coke deposits on some relatively inactive cracking catalysts would be expected to occur uniformly throughout the catalyst pore structure. In other situations the coke may deposit as a peripheral shell that thickens with time on-stream. Poisoning by trace constituents of the feed stream often falls in the pore-mouth category. 

However, for the heavier resides, zeolite pore structure may preclude their use in HCK. We have introduce the effect of the pore size and distribution on the conversion and coke formation of asphaltene containing feeds (Section 5.2.1), but we should also point out that they also affect the dispersion of the hydrogenation metals on the catalyst surface. A poor dispersion will also lead to poor hydrogenation and indirectly favor coke formation. 

On ferrierite, ZSM-22 and EU-1 zeolite catalysts, 10MR monodimensional zeolite structures (ID), the main reaction is the isomerization of ethylbenzene (figure la). ZSM-5, 10MR three-dimensional structure (3D) zeolite is very selective in dealkylation (90%) (figure lb) and no deactivation was observed within 8 hours of reaction. This particular selectivity of the zeolite ZSM-5 can be partly explained by the presence of strong acid sites and its porous structure that on one hand promotes the containment of molecules in the pores (presence of 8-9A cages at the intersection of channels) and on the other hand prevents the formation of coke and therefore pore blockage. 

MgO is a basic metal oxide and has the same crystal structure as NiO. As a result, the combination of MgO and NiO results in a solid-solution catalyst with a basic surface (171,172), and both characteristics are helpful in inhibiting carbon deposition (171,172,239). The basic surface increases C02 adsorption, which reduces or inhibits carbon-deposition (Section ALB). The NiO-MgO solid solution can control the nickel particle sizes in the catalyst. This control occurs because in the solid solution NiO has strong interactions with MgO and, as indicated by TPR data (26), the former oxide can no longer be easily reduced. Consequently, only a small amount of NiO is expected to be reduced, and thus small nickel particles are formed on the surface of the solid solution, smaller than the size necessary for coke formation. Indeed, the nickel particles on a reduced 16.7 wt% NiO/MgO solid-solution catalyst were too small to be observed by TEM (171). Furthermore, two additional important qualities stimulated the selection of MgO as a support its high thermal stability and low cost (250,251). 

Zeolite Y, 2 345t, 5 238-239, 11 678, 679 coke formation on, 5 270 for liquid separation adsorption, 1 674 manufacture, 2 359 structure, 1 675 Zeolite ZSM-5, 11 678 Zeolitic cracking catalysts, 16 835 Zeolitic deposits, 16 813 Zeonex, 10 180 Zeotypes... 

Zeolite catalysts play a vital role in modern industrial catalysis. The varied acidity and microporosity properties of this class of inorganic oxides allow them to be applied to a wide variety of commercially important industrial processes. The acid sites of zeolites and other acidic molecular sieves are easier to manipulate than those of other solid acid catalysts by controlling material properties, such as the framework Si/Al ratio or level of cation exchange. The uniform pore size of the crystalline framework provides a consistent environment that improves the selectivity of the acid-catalyzed transformations that form C-C bonds. The zeoHte structure can also inhibit the formation of heavy coke molecules (such as medium-pore MFl in the Cyclar process or MTG process) or the desorption of undesired large by-products (such as small-pore SAPO-34 in MTO). While faujasite, morden-ite, beta and MFl remain the most widely used zeolite structures for industrial applications, the past decade has seen new structures, such as SAPO-34 and MWW, provide improved performance in specific applications. It is clear that the continued search for more active, selective and stable catalysts for industrially important chemical reactions will include the synthesis and application of new zeolite materials. 

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