Coke make

Influence of the type of process fluid coking", compared to delayed coking" makes a harder coke that contains less volatile matter and forms finer grains. 

Thus the amount of heat that must be produced by burning coke ia the regenerator is set by the heat balance requirements and not directly set by the coke-making tendencies of the catalyst used ia the catalytic cracker or by the coking tendencies of the feed. Indirectly, these tendencies may cause the cracker operator to change some of the heat-balance elements, such as the amount of heat removed by a catalyst cooler or the amount put iato the system with the feed, which would then change the amount of heat needed from coke burning. 

Coke-making ovens Organic acids, aldehydes, smoke. Use of binders that will allow ovens... 

Knowledge of the composition of coal ash is usehil for estimating and predicting coal performance in coke making and, to a hmited extent, the folding and corrosion of heat-exchange surfaces in pidverized-coal-fired furnaces. 

Air Pollution Emissions and Controls By-Product Coke Making... 

The extent to which each of the above reactions occur is strongly influenced by feed quality and the levels selected for the major process variables pressure, temperature, recycle rate, and frequency of regeneration. From a process viewpoint, these variables affect catalyst requirement, gasoline yield, and coke make. 

A large quantity of hydrogen-rich separator gas is normally recycled with the feed stream. Recycle rates may vary from 2,000 to 10,000 MSCF/B. The recycle gas serves to suppress catalyst coke make but normally has relatively little direct effect on gasoline yields or catalyst requirement. However, at lower recycle levels, where an increase in recycle rate may significantly increase reactor hydrogen partial pressure, the effect is similar to a small increase in total... 

One area of cat cracking not fully understood is the proper determination of carbon residue of the feed and how it affects the unit s coke make. Carbon residue is defined as the carbonaceous residue formed after thermal destruction of a sample. Cat crackers are generally limited in coke burn capacity, therefore, the inclusion of residue in the feed produces more coke and forces a reduction in FCC throughput. Conventional gas oil feeds generally have a carbon residue less than 0,5 wt for feeds containing resid, the number can be as high as 15 wt lf. 

The process of coke making emits particulate matters, volatile organic compounds (VOCs), carbon monoxide, and other pollutants. The various sources of emissions include the following ... 

About 100 gal of process wastewater is typically generated from 1 t of coke produced.15 These wastewaters from byproduct coke making contain high levels of oil and grease, ammonia nitrogen, sulfides, cyanides, thiocyanates, phenols, benzenes, toluene, xylene, other aromatic volatile components, and polynuclear aromatic compounds. They may also contain toxic metals such as antimony, arsenic, selenium, and zinc. Water-to-air transfer of pollutants may take place due to the escape of volatile pollutants from open equalization and storage tanks and other wastewater treatment systems in the plant. 

There are seven Resource Conservation and Recovery Act (RCRA) listed hazardous wastes associated with coke making, as listed below ... 

Conventional wastewater treatment techniques consist of physical/chemical treatments, including oil separation, dissolved gas flotation, and ammonia distillation (for removal of free cyanides, free sulfides, and ammonia) followed by biological treatment (for organics removal) and residual ammonia nitrification. Almost all residuals from coke-making operations are either recovered as crude byproducts (e.g., as crude coal tar, crude light oil, ammonium sulfate, or other sulfur compounds)... 

Developed and jointly licensed by Shell Oil Company and Dow Chemical Company. Introduced in 1987 by 1996, more than 20 units were operating and 10 were in design or under construction. The first application in coke making, in a plant near Pittsburgh, PA, was announced in 1996. 

Since toluene is nothing more than benzene with a methyl group attached, creating one from another is relatively easy. Benzene, toluene, and for that matter, xylenes too, are coproduced in the processes just described—coke making, cat reforming, and olefin plants operations. The ratio of benzene to the other aromatics production is rarely equal to the chemical feedstock requirements.. fo.r the three. One method for balancing supply and demand is toluene hydrodealkylation (HDA). This process accounts for 10—15% of the supply of benzene in the United States and is a good example of what can be done when one or more coproducts are produced in proportions out of balance with the marketplace. 

The manufacture of the xylenes is a dejk vu story of benzene and toluene—cat reforming, olefin plants, a small amount naturally resident in crude oil, and coke making. A small but rapidly growing amount of xylene comes from catalytic disproportionation, the process described in the ben-... 

Thus, a large focus of FCC catalyst research involves control of the density and location of acid sites in order to control product selectivity, product quahty and coke make. In a landmark publication Pines [30] demonstrated how widely spaced framework A1 sites may be utilized to produce high octane gasolines by decreasing hydrogen transfer reactions which in turn results in preservation of olefins. 

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