Protective coatings oxidation resistance

Aluminum coatings on steel will perform in a manner similar to zinc coatings. Aluminum has good resistance to many atmospheres in addition, being anodic to steel, it will galvanically protect exposed areas. Aluminum-coated steel products are quite serviceable under high-temperature conditions, for which gooa oxidation resistance is required. 

The oxidation rate of niobium in air from 800°C to above 1000°C can be decreased by alloying e.g. with hafnium, zirconium, tungsten, molybdenum, titanium or tantalum . However, the preferred fabricable alloys still require further protection by coating . Ion implantation improves thermal oxidation resistance of niobium in oxygen below 500°C . 

Tin finds widespread use because of its resistance to corrosion, or as foil or to provide protective coats/plates for other metals. Properties of lead which make industrial application attractive surround its soft, plastic nature permitting it to be rolled into sheets or extruded through dies. In the finely-divided state lead powder is pyrophoric in bulk form the rapidly-formed protective oxide layer inhibits further reaction. It dissolves slowly in mineral acids. Industrial uses include roofing material, piping, and vessel linings, e.g. for acid storage. 

Hafnium is a ductile metal that looks and feels much hke stainless steel, but it is significantly heavier than steel. When freshly cut, metallic hafnium has a bright silvery shine. When the fresh surface is exposed to air, it rapidly forms a protective oxidized coating on its surface. Therefore, once oxidized, hafnium resists corrosion, as do most transition metals, when exposed to the air. Chemically and physically, hafnium is very similar to zirconium, which is located just above it in group 4 on the periodic table. In fact, they are so similar that it is almost impossible to secure a pure sample of either one without a small percentage of the other. Each will contain a small amount of the other metal after final refining. 

Yttrium is also used in other areas of metallurgy notably as a component of certain nickel-base and cobalt-base superalloys of the NiCrAlY and CoCrAlY type.(3) These alloys possess excellent corrosion and oxidation resistance, properties that have attracted the attention of the aero-engine industry where they are used as protective coatings on turbine blades. The alloys, when applied by vapour deposition, form an oxide coating that exhibits remarkable adhesion, a property attributed largely to the yttrium component acting to prevent the formation of voids at the oxide/substrate interface.(4)... 

The chemical resistance of aluminum is fair, but any chemical which destroys the protective oxide coating will lead to rapid corrosion therefore, strong acids, alkalies, and mercury must be kept out of contact with aluminum. 

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