Methacrylate coatings

Docosahexaenoic acid tablet mfg., enteric coated Methacrylic acid copolymer tablet ng agent... 

Acrylics. Acetone is converted via the intermediate acetone cyanohydrin to the monomer methyl methacrylate (MMA) [80-62-6]. The MMA is polymerized to poly(methyl methacrylate) (PMMA) to make the familiar clear acryUc sheet. PMMA is also used in mol ding and extmsion powders. Hydrolysis of acetone cyanohydrin gives methacrylic acid (MAA), a monomer which goes direcdy into acryUc latexes, carboxylated styrene—butadiene polymers, or ethylene—MAA ionomers. As part of the methacrylic stmcture, acetone is found in the following major end use products acryUc sheet mol ding resins, impact modifiers and processing aids, acryUc film, ABS and polyester resin modifiers, surface coatings, acryUc lacquers, emulsion polymers, petroleum chemicals, and various copolymers (see METHACRYLIC ACID AND DERIVATIVES METHACRYLIC POLYMERS). 

Emulsion Polymerization. Emulsion polymerization is the most important industrial method for the preparation of acryhc polymers. The principal markets for aqueous dispersion polymers made by emulsion polymerization of acryhc esters are the paint, paper, adhesives, textile, floor pohsh, and leather industries, where they are used principally as coatings or binders. Copolymers of either ethyl acrylate or butyl acrylate with methyl methacrylate are most common. 

Another textile use of acryUc polymers is fabric finishing, to impart a desired hand or feel, or to aid soil release, or for permanent-press features. Copolymers of acrylate esters with acryUc or methacrylic acid serve as thickeners for a variety of textile coating formulations (see Textiles, finishing). 

A varnish is often appHed on top of the paint layers. A varnish serves two purposes as a protective coating and also for an optical effect that enriches the colors of the painting. A traditional varnish consists of a natural plant resin dissolved or fused in a Hquid for appHcation to the surface (see Resins, natural). There are two types of varnish resins hard ones, the most important of which is copal, and soft ones, notably dammar and mastic. The hard resins are fossil, and to convert these to a fluid state, they are fused in oil at high temperature. The soft resins dissolve in organic solvents, eg, turpentine. The natural resin varnishes discolor over time and also become less soluble, making removal in case of failure more difficult (see Paint and FINNISH removers). Thus the use of more stable synthetic resins, such as certain methacrylates and cycHc ketone resins, has become quite common, especially in conservation practice. 

Hydroxyalkyl acrylates and polyols are acetoacetylated with diketene to give comonomers used in adhesives, polymers, and coatings, especially the new low solvent coatings, and for emulsion polymeri2ation. The most widely used compound is 2-acetoacetoxyethyl methacrylate (A ARM A) (152). 

Hydroxy functional methacrylates ate used in automotive coatings, dental resins, contact lenses (qv) and a variety of other appHcations (64). 

The uniqueness of methyl methacrylate as a plastic component accounts for its industrial use in this capacity, and it far exceeds the combined volume of all of the other methacrylates. In addition to plastics, the various methacrylate polymers also find appHcation in sizable markets as diverse as lubricating oil additives, surface coatings (qv), impregnates, adhesives (qv), binders, sealers (see Sealants), and floor poHshes. It is impossible to segregate the total methacrylate polymer market because many of the polymers produced are copolymers with acrylates and other monomers. The total 1991 production capacity of methyl methacrylate in the United States was estimated at 585,000 t/yr. The worldwide production in 1991 was estimated at about 1,785,000 t/yr (3). 

Polymers. The molecular weights of polymers used in high energy electron radiation-curable coating systems are ca 1,000—25,000 and the polymers usually contain acryUc, methacrylic, or fumaric vinyl unsaturation along or attached to the polymer backbone (4,48). Aromatic or aUphatic diisocyanates react with glycols or alcohol-terrninated polyether or polyester to form either isocyanate or hydroxyl functional polyurethane intermediates. The isocyanate functional polyurethane intermediates react with hydroxyl functional polyurethane and with acryUc or methacrylic acids to form reactive p olyurethanes. 

Cellulose esters of unsaturated acids, such as the acetate methacrylate, acetate maleate (34), and propionate crotonate (35), have been prepared. They are made by treating the hydrolyzed acetate or propionate with the corresponding acyl chloride in a pyridine solvent. Cellulose esters of unsaturated acids are cross-linkable by heat or uv light solvent-resistant films and coatings can be prepared from such esters. 

Another approach to high soHds alkyd coatings is the partial replacement of solvent in a conventional long-oil alkyd with a reactive diluent. Eor example, dicyclopentenyloxyethyl methacrylate [70191-60-9J, mixed amides from the condensation of acrylamide (qv) (2-propeneamide)... 

---