Catalytic reactions hydrodemetallization

The most important undesired metallic impurities are nickel and vanadium, present in porphyrinic structures that originate from plants and are predominantly found in the heavy residues. In addition, iron may be present due to corrosion in storage tanks. These metals deposit on catalysts and give rise to enhanced carbon deposition (nickel in particular). Vanadium has a deleterious effect on the lattice structure of zeolites used in fluid catalytic cracking. A host of other elements may also be present. Hydrodemetallization is strictly speaking not a catalytic process, because the metallic elements remain in the form of sulfides on the catalyst. Decomposition of the porphyrinic structures is a relatively rapid reaction and as a result it occurs mainly in the front end of the catalyst bed, and at the outside of the catalyst particles. 

Trickle-bed reactors are used in catalytic hydrotreating (reaction with H2) of petroleum fractions to remove sulfur (hydrodesulfurization), nitrogen (hydrodenitrogena-tion), and metals (hydrodemetallization), as well as in catalytic hydrocracking of petroleum fractions, and other catalytic hydrogenation and oxidation processes. An example of the first is the reaction in which a sulfur compound is represented by diben-zothiophene (Ring and Missen, 1989), and a molybdate catalyst, based, for example, on cobalt molybdate, is used ... 

Despite the importance of hydrodemetallation reactions and their intimate relationship to HDS, HDN, and HDO, relatively little is understood of the underlying fundamentals. Only recently have model compounds been used to explore the intrinsic reactivity of metal-bearing compounds and the nature of the catalytic sites responsible for these reactions. This is in sharp contrast to the wealth of model compound information existing in the literature on HDS (Gates et al., 1979 Mitchell, 1980 Vrinat, 1983), HDN (Katzer and Sivasubramanian, 1979 Satterfield and Yang, 1984 Ho, 1988) and HDO (Furimsky, 1983 Satterfield and Yang, 1983). 

Studies undertaken with petroleum feedstocks to elucidate an understanding of hydrodemetallation reactions have yielded ambiguous and in some cases conflicting results. Comparison of kinetic phenomena from one study to the next is often complicated. Formulation of a generalized kinetic and mechanistic theory of residuum demetallation requires consideration of competitive rate processes which may be unique to a particular feedstock. Catalyst activity is affected by catalyst size, shape, and pore size distribution and intrinsic activity of the catalytic metals. Feedstock reactivity reflects the composition of the crude source and the molecular size distribution of the metal-bearing species. 

This article is focused on HDN, the removal of nitrogen from compounds in oil fractions. Hydrodemetallization, the removal of nickel and vanadium, is not discussed, and HDS is discussed only as it is relevant to HDN. Section II is a discussion of HDN on sulfidic catalysts the emphasis is on the mechanisms of HDN and how nitrogen can be removed from specific molecules with the aid of sulfidic catalysts. Before the discussion of these mechanisms, Section II.A provides a brief description of the synthesis of the catalyst from the oxidic to the sulfidic form, followed by current ideas about the structure of the final, sulfidic catalyst and the catalytic sites. All this information is presented with the aim of improving our understanding of the catalytic mechanisms. Section II.B includes a discussion of HDN mechanisms on sulfidic catalysts to explain the reactions that take place in today s industrial HDN processes. Section II.C is a review of the role of phosphate and fluorine additives and current thinking about how they improve catalytic activity. Section II.D presents other possibilities for increasing the activity of the catalyst, such as by means of other transition-metal sulfides and the use of supports other than alumina. 

A pre-treated Maya residue has been hydrotreated catalytically in a continuous hydroprocessing unit provided with a perfectly mixed reactor. A commercial catalyst, Topsoe TK-751, has been used and kinetic study of hydrodemetallation reactions has been performed. 

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