Block copolymers butadiene

The materials we propose, such as block copolymer butadiene styrene thermoplastic elastomers, are producible, modifiable, and relatively inexpensive, and altogether have wide prospects for the production of reliable products. 

Annis B K, Noid D W, Sumpter B G, Reffner J R and Wunderlich B 1992 Application of atomic force microscopy (AFM) to a block copolymer and an extended chain polyethylene Makromol. Chem., Rapid. Commun. 13 169 Annis B K, Schwark D W, Reffner J R, Thomas E L and Wunderlich B 1992 Determination of surface morphology of diblock copolymers of styrene and butadiene by atomic force microscopy Makromol. Chem. 193 2589... 

Poly butylene (PB) Styrene-butadiene block copolymer... 

Styrene-Butadiene-Styrene Block Copolymers. Styrene blocks associate into domains that form hard regions. The midblock, which is normally butadiene, ethylene-butene, or isoprene blocks, forms the soft domains. Polystyrene domains serve as cross-links. 

Polyolefin Polyester Block copolymers of styrene and butadiene or styrene and isoprene Block copolymers of styrene and ethylene or styrene and butylene Poly(vinyl chloride) and poly(vinyl acetate) ... 

Cohen and Ramost describe some phase equilibrium studies of block copolymers of butadiene (B) and isoprene (I). One such polymer is described as having a 2 1 molar ratio of B to I with the following microstructure ... 

Table 3.4 Temperature Coordinate and Relative Height (in Parenthesis) for the Two Loss Tangent Maxima Observed in Mixtures of Isoprene-Butadiene Block Copolymers with Homopolymers of These Two Repeat Units in the Same Proportion ...

In addition to graft copolymer attached to the mbber particle surface, the formation of styrene—acrylonitrile copolymer occluded within the mbber particle may occur. The mechanism and extent of occluded polymer formation depends on the manufacturing process. The factors affecting occlusion formation in bulk (77) and emulsion processes (78) have been described. The use of block copolymers of styrene and butadiene in bulk systems can control particle size and give rise to unusual particle morphologies (eg, coil, rod, capsule, cellular) (77). 

G-5—G-9 Aromatic Modified Aliphatic Petroleum Resins. Compatibihty with base polymers is an essential aspect of hydrocarbon resins in whatever appHcation they are used. As an example, piperylene—2-methyl-2-butene based resins are substantially inadequate in enhancing the tack of 1,3-butadiene—styrene based random and block copolymers in pressure sensitive adhesive appHcations. The copolymerization of a-methylstyrene with piperylenes effectively enhances the tack properties of styrene—butadiene copolymers and styrene—isoprene copolymers in adhesive appHcations (40,41). Introduction of aromaticity into hydrocarbon resins serves to increase the solubiHty parameter of resins, resulting in improved compatibiHty with base polymers. However, the nature of the aromatic monomer also serves as a handle for molecular weight and softening point control. 

Pressure sensitive adhesives typically employ a polymer, a tackifier, and an oil or solvent. Environmental concerns are moving the PSA industry toward aqueous systems. Polymers employed in PSA systems are butyl mbber, natural mbber (NR), random styrene—butadiene mbber (SBR), and block copolymers. Terpene and aUphatic resins are widely used in butyl mbber and NR-based systems, whereas PSAs based on SBR may require aromatic or aromatic modified aUphatic resins. 

Styrenic block copolymers (SBCs) are also widely used in HMA and PSA appHcations. Most hot melt appHed pressure sensitive adhesives are based on triblock copolymers consisting of SIS or SBS combinations (S = styrene, I = isoprene B = butadiene). Pressure sensitive adhesives typically employ low styrene, high molecular weight SIS polymers while hot melt adhesives usually use higher styrene, lower molecular weight SBCs. Resins compatible with the mid-block of an SBC improves tack properties those compatible with the end blocks control melt viscosity and temperature performance. 

Depending on the concentration, the solvent, and the shear rate of measurement, concentrated polymer solutions may give wide ranges of viscosity and appear to be Newtonian or non-Newtonian. This is illustrated in Eigure 10, where solutions of a styrene—butadiene—styrene block copolymer are Newtonian and viscous at low shear rates, but become shear thinning at high shear rates, dropping to relatively low viscosities beyond 10 (42). The... 

Fig. 10. Viscosity vs shear rate for solutions of a styrene—butadiene—styrene block copolymer (42). A represents cyclohexanone, where c = 0.248 g/cm (9-xylene, where c = 0.246 g/cm C, toluene, where c = 0.248 g/cm. Courtesy of the Society of Plastics Engineers, Inc.

Fig. 44. Thermal mechanical behavior of a styrene—butadiene—styrene block copolymer in nitrogen at —180 to 150°C (280).

Butadiene copolymers are mainly prepared to yield mbbers (see Styrene-butadiene rubber). Many commercially significant latex paints are based on styrene—butadiene copolymers (see Coatings Paint). In latex paint the weight ratio S B is usually 60 40 with high conversion. Most of the block copolymers prepared by anionic catalysts, eg, butyUithium, are also elastomers. However, some of these block copolymers are thermoplastic mbbers, which behave like cross-linked mbbers at room temperature but show regular thermoplastic flow at elevated temperatures (45,46). Diblock (styrene—butadiene (SB)) and triblock (styrene—butadiene—styrene (SBS)) copolymers are commercially available. Typically, they are blended with PS to achieve a desirable property, eg, improved clarity/flexibiHty (see Polymerblends) (46). These block copolymers represent a class of new and interesting polymeric materials (47,48). Of particular interest are their morphologies (49—52), solution properties (53,54), and mechanical behavior (55,56). 

Styrene—butadiene block copolymers are made with anionic chain carriers, and low molecular weight PS is made by a cationic mechanism (110). Analytical standards are available for PS prepared by all four mechanisms (see Initiators). 

Anionic polymerization, if carried out properly, can be truly a living polymerization (160). Addition of a second monomer to polystyryl anion results in the formation of a block polymer with no detectable free PS. This technique is of considerable importance in the commercial preparation of styrene—butadiene block copolymers, which are used either alone or blended with PS as thermoplastics. 

Table 3. Properties of High Styrene—Butadiene Block Copolymers ...

The manufacture of block copolymer TPE depends on the type and arrangement of the blocks. Eor example, butadiene—styrene ABA, (AB) X... 

Commercially, anionic polymerization is limited to three monomers styrene, butadiene, and isoprene [78-79-5], therefore only two useful A—B—A block copolymers, S—B—S and S—I—S, can be produced direcdy. In both cases, the elastomer segments contain double bonds which are reactive and limit the stabhity of the product. To improve stabhity, the polybutadiene mid-segment can be polymerized as a random mixture of two stmctural forms, the 1,4 and 1,2 isomers, by addition of an inert polar material to the polymerization solvent ethers and amines have been suggested for this purpose (46). Upon hydrogenation, these isomers give a copolymer of ethylene and butylene. 

A copolymer is made by polymerisation of two monomers, adding them randomly (a random copolymer) or in an ordered way (a block copolymer). An example is styrene-butadiene rubber, SBR. Styrene, extreme left, loses its double bond in the marriage butadiene, richer in double bonds to start with, keeps one. 

Transparent toughened polystyrene polymers are produced by blending polystyrene with SBS block copolymers (see Section 11.8). During the 1970s and 1980s most development was with block copolymers with a radial (or star) shape. Two types were developed block copolymers with a central butadiene block, and block copolymers with a central polystyrene block. 

More recently Fina Chemicals have introduced linear SBS materials (Finaclear) in which the butadiene is present both in block form and in a mixed butadiene-styrene block. Thus comparing typical materials with a total styrene content of about 75% by weight, the amount of rubbery segment in the total molecule is somewhat higher. As a result it is claimed that when blended with polystyrene the linear block copolymers give polymers with a higher impact strength but without loss of clarity. 

Closely related to these but thermoplastic rather than rubber-like in character are the K-resins developed hy Phillips. These resins comprise star-shaped butadiene-styrene block copolymers containing about 75% styrene and, like SBS thermoplastic elastomers, are produced by sequential anionic polymerisation (see Chapter 2). 

Table 16.6 Some typical properties of styrene-butadiene block copolymer thermoplastics (Phillips K-Resins)...

In order to obtain the desired photoconductive characteristics, toughness and adherence to the substrate it is usual to incorporate additives such as electron acceptors, plasticisers and primers. A typical electron acceptor is 2,4,7-trinitro-fluoronone, plasticisers include benzyltetraline and phenanthrene whilst as primers styrene-butadiene block copolymers (30-35% styrene) and styrene-maleic anhydride copolymers (5-30% maleic anhydride) are of use. 

In Chapters 3 and 11 reference was made to thermoplastic elastomers of the triblock type. The most well known consist of a block of butadiene units joined at each end to a block of styrene units. At room temperature the styrene blocks congregate into glassy domains which act effectively to link the butadiene segments into a rubbery network. Above the Tg of the polystyrene these domains disappear and the polymer begins to flow like a thermoplastic. Because of the relatively low Tg of the short polystyrene blocks such rubbers have very limited heat resistance. Whilst in principle it may be possible to use end-blocks with a higher Tg an alternative approach is to use a block copolymer in which one of the blocks is capable of crystallisation and with a well above room temperature. Using what may be considered to be an extension of the chemical technology of poly(ethylene terephthalate) this approach has led to the availability of thermoplastic polyester elastomers (Hytrel—Du Pont Amitel—Akzo). 

Where transparency is required, a range of polymers is available. Polystyrene is the least expensive but polymethylmethacrylate has an outstanding high light transmission combined with excellent weathering properties. Also to be considered are the polycarbonates, glass-clear polyamides, SAN, butadiene-styrene block copolymers, MBS polymers, plasticised PVC, ionomers and cellulose esters such as cellulose acetate. 

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