Batch reactors bearings

In his thesis, which was published as a book in 1948, Monod first proposed the celebrated equation that bears his name. As experimental support for this equation he presented results from four batch reactor runs on the... 

If the compositions vary with position in the reactor, which is the case with a tubular reactor, a differential element of volume SV, must be used, and the equation integrated at a later stage. Otherwise, if the compositions are uniform, e.g. a well-mixed batch reactor or a continuous stirred-tank reactor, then the size of the volume element is immaterial it may conveniently be unit volume (1 m3) or it may be the whole reactor. Similarly, if the compositions are changing with time as in a batch reactor, the material balance must be made over a differential element of time. Otherwise for a tubular or a continuous stirred-tank reactor operating in a steady state, where compositions do not vary with time, the time interval used is immaterial and may conveniently be unit time (1 s). Bearing in mind these considerations the general material balance may be written ... 

Equation (19-22) indicates that, for a nominal 90 percent conversion, an ideal CSTR will need nearly 4 times the residence time (or volume) of a PFR. This result is also worth bearing in mind when batch reactor experiments are converted to a battery of ideal CSTRs in series in the field. The performance of a completely mixed batch reactor and a steady-state PFR having the same residence time is the same [Eqs. (19-5) and (19-19)]. At a given residence time, if a batch reactor provides a nominal 90 percent conversion for a first-order reaction, a single ideal CSTR will only provide a conversion of 70 percent. The above discussion addresses conversion. Product selectivity in complex reaction networks may be profoundly affected by dispersion. This aspect has been addressed from the standpoint of parallel and consecutive reaction networks in Sec. 7. 

Equations 14.2-3 and 14.2-4 bear a striking resemblance to the mass and energy balances for a batch reactor, Eqs. 14.1-13 and 14. There is, in fact, good physical reason why these equations should look very much alike. Our model of a plug-flow reactor, which neglects diffusion and does not allow for velocity gradients, assumes that each element of fluid travels through the reactor with no interaction with the fluid elements before or after it Therefore, if we could follow a small fluid element in a tubular reactor, we would find that it had precisely the same behavior in time as is found in a batch reactor. This similarity in the physical situation is mirrored in the similarity of the descriptive equations. 

In a batch reaction plant, an exothermic reaction was cooled by water circulating in a jacket. The circulating pump failed and the reactor went out of control causing a violent explosion. A low flow alarm was present but was inoperable. A critical pump bearing had not been lubricated during maintenance, and the collapse of the bearing had led to the pump failure. 

The sulfite oxidation rate in hold tanks of antipollution scrubbers is central to flue gas desulfurization technology. The accurate description of the rate of disappearance of sulfite slurry particles (from the scrubber liquor) bears upon both process selection and economics. This article will describe a mathematical model for a semi-batch, stirred tank reactor in which S(IV) anions, sulfite and bisulfite, are reacted with dissolved oxygen gas at saturation. Experimental work to secure several physical parameters and to verify the... 

Within each of the three general approaches toward process synthesis, key decisions are made about the flowsheet design that have a bearing on the operability characteristics of the plant. For example, in a hierarchical procedure (Ref. 6) we will make decisions about whether the plant is batch or continuous, what types of reactors are used, how material is recycled, what methods and sequences of separation are employed, how much energy integration is involved, etc. In a thermodynamic pinch analysis, we typically start with some flowsheet information, but we must then decide what streams or units to include in the analysis, what level of utilities are involved, what thermodynamic targets are used, etc. In an optimization approach, we must decide the scope of the superstructure to use, what physical data to include, what constraints to apply, what disturbances or uncertainties to consider, what objective function to employ, etc (Ref. 7). 

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