Ceramic materials applications

R. Edgar and R. Snider, in D. E. Clark and co-workers, eds.. Microwaves Theory and Application in Materials Processing, American Ceramics Society, Westerville, Ohio, 1991. 

For a large number of applications involving ceramic materials, electrical conduction behavior is dorninant. In certain oxides, borides (see Boron compounds), nitrides (qv), and carbides (qv), metallic or fast ionic conduction may occur, making these materials useful in thick-film pastes, in fuel cell apphcations (see Fuel cells), or as electrodes for use over a wide temperature range. Superconductivity is also found in special ceramic oxides, and these materials are undergoing intensive research. Other classes of ceramic materials may behave as semiconductors (qv). These materials are used in many specialized apphcations including resistance heating elements and in devices such as rectifiers, photocells, varistors, and thermistors. 

We have tried to present the material in an uncomplicated way, and to make the examples entertaining, while establishing basic physical concepts and their application to materials processing. We found that the best way to do this was to identify a small set of "generic" materials of each class (of metals, of ceramics, etc.) which broadly typified the class, and to base the development on these they provide the pegs on which the discussion and examples are hung. But the lecturer who wishes to draw other materials into the discussion should not find this difficult. 

The number of oxides is large since most metallic elements form stable compounds with oxygen, either as single or mixed oxides. However, the CVD of many of these materials has yet to be investigated and generally this area of CVD has lagged behind the CVD of other ceramic materials, such as metals, carbides, or nitrides. The CVD of oxides has been slower to develop than other thin-film processes, particularly in optical applications where evaporation. 

The need for soluble or fusible precursors whose pyrolysis will give the desired ceramic material has led to a new area of macromolecular science, that of preceramic polymers [3]. Such polymers are needed for a number of different applications. Ceramic powders by themselves are... 

We have described new routes to useful preceramic organosilicon polymers and have demonstrated that their design is an exercise in functional group chemistry. Furthermore, we have shown that an organosilicon polymer which seemed quite unpromising as far as application is concerned could, through further chemistry, be incorporated into new polymers whose properties in terms of ceramic yield and elemental composition were quite acceptable for use as precursors for ceramic materials. It is obvious that the chemist can make a significant impact on this area of ceramics. However, it should be stressed that the useful applications of this chemistry can only be developed by close collaboration between the chemist and the ceramist. 

Three main properties render clay suitable for making ceramic materials its plasticity when wet, its hardness when dry, and the toughness, increased hardness, and stability that it acquires when fired. The addition of water to dry clay produces a clay-water mixture that, within a narrow range of water content, has plastic properties it is deformed, without breaking or cracking, by the application of an external stress, and it retains the acquired shape when the deforming stress is removed. Wet clay mixtures can, therefore, be modeled, molded, or otherwise made to acquire a shape that will be retained after the forming operations. Water-poor mixtures are not plastic, however, and excess water results in mixtures, known as slips, that are too fluid to retain a shape, as shown in Table 56. 

The sol-gel process allows the preparation of glass films into which indicator chemistry can be incorporated. The production of ceramic materials and glassy networks is based on the polymerisation of suitable precursors at low temperature. The increasing popularity of sol-gels in sensor applications results from the processing versatility2. 

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