Aluminum oxide production

The presence of incandescent solid or liquid particles in the flame will adversely affect color quality. The resulting "black body" emission of white light will enhance overall emission intensity, but the color quality will be lessened. A "washed out" color will be perceived by viewers. The use of magnesium or aluminum metal in color compositions will yield high flame temperatures and high overall intensity, but broad emission from incandescent magnesium oxide or aluminum oxide products may lower color purity. 

Most of the a-aluminum oxide is utilized for aluminum manufacture (ca. 0.5 t aluminum/t AI2O3). In the USA over 90% of the aluminum oxide production is utilized in the manufacture of aluminum, the rest being utilized in the manufacture of refractory, grinding, ceramic, glass and enamel products and electrocorundum. It is also used as a filler in polymers (polyesters, epoxides). 

Corundum. Comndum [1302-75-5] (see Aluminum compounds) is a naturally occurring massive crystalline mineral composed of aluminum oxide. It is an impure form of the gems mby and sapphke. Prior to 1900 comndum was an important abrasive for the production of grinding wheels. Today it is mainly employed as a loose abrasive for grinding and polishing optical lenses. Almost all the world s supply of comndum now comes from Africa, primarily from Zimbabwe. 

Sol—Gel Sintered Aluminum Oxide. A new and much more versatile sintered alumina abrasive is now produced from aluminum monohydrate, with or without small additions of modifiers such as magnesia, by the sol—gel process (see Sol-gel technology). The first modified sol—gel abrasive on the market, Cubitron, was patented (27) and produced by the 3M Corporation for products such as coated belts and disks. The success of this material promoted intensive research into sol—gel abrasives. 

Aluminum-containing propellants deflver less than the calculated impulse because of two-phase flow losses in the nozzle caused by aluminum oxide particles. Combustion of the aluminum must occur in the residence time in the chamber to meet impulse expectations. As the residence time increases, the unbumed metal decreases, and the specific impulse increases. The soHd reaction products also show a velocity lag during nozzle expansion, and may fail to attain thermal equiUbrium with the gas exhaust. An overall efficiency loss of 5 to 8% from theoretical may result from these phenomena. However, these losses are more than offset by the increase in energy produced by metal oxidation (85—87). 

A commercial process which uses hydrothermal leaching on a large scale is the Bayer process for production of aluminum oxide (see Aluminum compounds). This process is used to extract and precipitate high grade alurninum hydroxide (gibbsite [14762-49-3]) from bauxite [1318-16-7] ore. The hydrothermal process step is the extraction step in which concentrated sodium hydroxide is used to form a soluble sodium aluminate complex ... 

Aluminum acetylsaHcylate is a tasteless, nonbasic, stable, alternative therapeutic salt to aspirin (83). Also called aluminum aspirin, it is an insoluble white to off-white powder prepared by reaction of aluminum isopropoxide with sodium acetylsaHcylate in an organic solvent. The product precipitates from the reaction mixture (83). Standards requke that aluminum aspirin contain not less than the equivalent of 80% aspirin, corresponding to 90% purity on an anhydrous basis. The aluminum oxide assay must be 12—17% (81). 

Specifications and Packaging. Aluminum chloride s catalytic activity depends on its purity and particle size. Moisture contamination is an important concern and exposure to humid air must be prevented to preserve product integrity. Moisture contamination can be deterrnined by a sample s nonvolatile material content. After subliming, the material remaining is principally nonvolatile aluminum oxide. Water contamination leads to a higher content of nonvolatile material. 

Bayerite is a commercially available technical product that is produced in small quantities mainly for alumina catalyst manufacture. High purity aluminum [7429-90-5j metal has been converted to bayerite to produce very high purity aluminum oxides. 

The vapor-phase conversion of aniline to DPA over a soHd catalyst has been extensively studied (18,22). In general, the catalyst used is pure aluminum oxide or titanium oxide, prepared under special conditions (18). Promoters, such as copper chromite, nickel chloride, phosphoric acid, and ammonium fluoride, have also been recommended. Reaction temperatures are usually from 400 to 500°C. Coke formed on the catalyst is removed occasionally by burning. In this way, conversions of about 35% and yields of 95% have been reported. Carba2ole is frequently a by-product. 

Trimethyl aluminum and propylene oxide form a mixture of 2-methyl-1-propanol and 2-butanol (105). Triethyl aluminum yields products of 2-methyl-1-butanol and 2-pentanol (106). The ratio of products is determined by the ratio of reactants. Hydrolysis of the products of methyl aluminum dichloride and propylene oxide results ia 2-methylpropeae and 2-butene, with elimination of methane (105). Numerous other nucleophilic (107) and electrophilic (108) reactions of propylene oxide have been described ia the Hterature. 

Ferrovanadium. The steel industry accounts for the majority of the world s consumption of vanadium as an additive to steel. It is added in the steelmaking process as a ferrovanadium alloy [12604-58-9] which is produced commercially by the reduction of vanadium ore, slag, or technical-grade oxide with carbon, ferrosiHcon, or aluminum. The product grades, which may contain 35—80 wt % vanadium, are classified according to their vanadium content. The consumer use and grade desired dictate the choice of reductant. 

The final corrosion product, aluminum oxide trihydrate, is called Bayerite. 

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