Fluorided alumina

Hall-Heroult smelting process A continuous electrolytic process used to produce aluminium fmm alumina. The alumina is dissolved in a bath of sodium aluminium chloride called cryolite that contains alumina fluoride and calcium fluoride. The solution is heated to 950 C in a steel tank with a carbon liner. Caibon anodes are lowered into the solution with the liner being the cathode. Electrolytic action separates the alumina into liquid aluminium, which collects at the cathode, and oxygen at the anode, which combines with the carbon to form carbon dioxide gas. It was invented in 1886simultaneously and independently by American chemist Charles M. Hall (1863-1914) and French scientist Paul L. T. ffiroult (1863-1914). 

The method of obtaining aluminum metal by the electrolysis of alumina dissolved in cryolite was discovered in 1886 by Hall in the U.S. and at about the same time by Heroult in France. Cryolite, a natural ore found in Greenland, is no longer widely used in commercial production, but has been replaced by an artificial mixture of sodium, aluminum, and calcium fluorides. 

Disposal. Fluorine can be disposed of by conversion to gaseous perfluorocarbons or fluoride salts. Because of the long atmospheric lifetimes of gaseous perfluorocarbons (see Atmospheric models), disposal by conversion to fluoride salts is preferred. The following methods are recommended scmbbing with caustic solutions (115,116) reaction with soHd disposal agents such as alumina, limestone, lime, and soda lime (117,118) and reaction with superheated steam (119). Scmbbing with caustic solution and, for dilute streams, reaction with limestone, are practiced on an industrial scale. 

There are several processes available for the manufacture of cryoHte. The choice is mainly dictated by the cost and quaUty of the available sources of soda, alumina, and fluoriae. Starting materials iaclude sodium aluminate from Bayer s alumina process hydrogen fluoride from kiln gases or aqueous hydrofluoric acid sodium fluoride ammonium bifluoride, fluorosiUcic acid, fluoroboric acid, sodium fluosiUcate, and aluminum fluorosiUcate aluminum oxide, aluminum sulfate, aluminum chloride, alumina hydrate and sodium hydroxide, sodium carbonate, sodium chloride, and sodium aluminate. 

The manufacture of cryoHte is commonly iategrated with the production of alumina hydrate and aluminum trifluoride. The iatermediate stream of sodium aluminate from the Bayer alumina hydrate process can be used along with aqueous hydrofluoric acid, hydrogen fluoride kiln gases, or hydrogen fluoride-rich effluent from dry-process aluminum trifluoride manufacture. 

Aluminum Industry. Large amounts of HE are consumed in the production of aluminum fluoride [7784-18-17, AIE, and cryoHte [15096-52-3] (sodium aluminum fluoride), used by the aluminum industry. Both of these compounds are used in the fused alumina bath from which... 

Most A1F. and cryoHte producers have their own HF production faciUties. HF vapor is reacted with alumina trihydrate to form A1F. in a fluid-bed reactor. HF is reacted with sodium hydroxide to form sodium fluoride, which is then used to produce cryoHte. Producers who manufacture these products solely for use in the aluminum industry do not generally install Hquid HF storage and handling faciHties, and do not participate in the merchant HF market. 

Toluene reacts with carbon monoxide and butene-1 under pressure in the presence of hydrogen fluoride and boron trifluoride to give 4-methyl-j iYbutyrophenone which is reduced to the carbinol and dehydrated to the olefin. The latter is cycHzed and dehydrogenated over a special alumina-supported catalyst to give pure 2,6- dim ethyl n aph th a1 en e, free from isomers. It is also possible to isomerize various dim ethyl n aph th a1 en es to the... 

No cryolite is actually needed once the smelting process is in operation because cryolite is produced in the reduction cells by neutralizing the Na20 brought into the cell as an impurity in the alumina using aluminum fluoride. 

Thus operating cells need aluminum fluoride [7784-18-17, AIF., rather than cryoHte. Much aluminum fluoride is produced in a fluidized bed by the reaction of hydrofluoric acid gas and activated alumina made by partially calcining the alumina hydrate from the Bayer process... 

Diphenylamine can also be produced by passing the vapors of aniline over a catalyst such as alumina, or alumina impregnated with ammonium fluoride (17). The reaction is carried out at 480°C and about 700 kPa (7 atm). Conversion per pass, expressed as parts diphenylamine per 100 parts of reactor effluent, is low (18—22%), and the unconverted aniline must be recycled. Other catalysts disclosed for the vapor-phase process are alumina modified with boron trifluoride (18), and alumina activated with boric acid or boric anhydride (19). 

Finally, the reaction of vinyl chloride with hydrogen fluoride [7664-39-3], HF, over a chromia [1308-38-9], on-alumina [1344-28-1], Al O, ... 

Composite Resins. Many composite restorative resins have incorporated fluoride into the filler particles. One commonly used material, yttrium trifluoride [13709-49-4] is incorporated as a radiopaque filler to aid in radiographic diagnosis, and is also responsible for slow release of fluoride from the composites (280). This same effect is achieved with a barium—alumina—fluoro-siUcate glass filler in composite filling and lining materials. Sodium fluoride [7681-49-4] has also been used in composites by incorporating it into the resin matrix material where it provides long-term low level release (281-283). 

Aluminium fluoride (anhydrous) [7784-18-4] M 84.0, m 250°. Technical material may contain up to 15% alumina, with minor impurities such as aluminium sulfate, cryolite, silica and iron oxide. Reagent grade AIF3 (hydrated) contains only traces of impurities but its water content is very variable (may be up to 40%). It can be dried by calcining at 600-800° in a stream of dry air (some hydrolysis occurs), followed by vacuum distn at low pressure in a graphite system, heated to approximately 925° (condenser at 900°) [Henry and Dreisbach J Am Chem Soc 81 5274 1959]. 

The ionic bond is the most obvious sort of electrostatic attraction between positive and negative charges. It is typified by cohesion in sodium chloride. Other alkali halides (such as lithium fluoride), oxides (magnesia, alumina) and components of cement (hydrated carbonates and oxides) are wholly or partly held together by ionic bonds. 

Adsorption, which utilizes the ability of a solid adsorbent to adsorb specific components from a gaseous or a liquid solution onto its surface. Examples of adsorption include the use of granular activated carbon for the removal of ben-zene/toluene/xylene mixtures from underground water, the separation of ketones from aqueous wastes of an oil refinery, aad the recovery of organic solvents from the exhaust gases of polymer manufacturing facilities. Other examples include the use of activated alumina to adsorb fluorides and arsenic from metal-finishing emissions. 

Action of anhydrous neutral alumina on gem-difluorocycloalkanes (see section VI) is a convenient general route to cyclic vinyl fluorides. ... 

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