Adherend titanium

To illustrate the use of the finite element method, a series of single lap joints was analysed using the following combinations of adherend titanium-titanium, titanium-composite, composite-composite, and aluminium-aluminium. For each adherend combination, both an epoxy and a bismaleimide adhesive were analysed and each joint was subjected to four different test temperatures —55°C, 20°C, 130° and 180°C. In all, therefore, 32 different cases of single lap joints were considered. The thicknesses of the adherends were 2 mm for the composite, 1.6 mm for the aluminium and 1.2 mm for the titanium. The joint width was 25 mm, the length was 12.5 mm, and the bondline thickness was 0.1 mm. 

At elevated temperatures where titanium alloys could be the adherend of choice, a different failure mechanism becomes important. The solubility of oxygen is very high in titanium at high temperatures (up to 25 at.%), so the oxygen in a CAA or other surface oxide can and does dissolve into the metal (Fig. 12). This diffusion leaves voids or microcracks at the metal-oxide interface and embrittles the surface region of the metal (Fig. 13). Consequently, bondline stresses are concentrated at small areas at the interface and the joint fails at low stress levels [51,52]. Such phenomena have been observed for adherends exposed to 600°C for as little as 1 h or 300°C for 710 h prior to bonding [52] and for bonds using... 

Surface cleaning/etches. As with aluminum and titanium, the most critical test for bonded steel joints is durability in hostile (i.e., humid) environments. The fact that the problem is a serious one for steel was illustrated in a study [117] that compared solvent cleaned (smooth) 1010 cold-rolled steel surfaces with FPL aluminum (microrough) substrates. Although the dry lap-shear strengths were not markedly different, stressed lap-shear joints of steel adherends that were exposed to a humid environment failed in less than 30 days, whereas the aluminum joints lasted for more than 3000 days. 

Since the m,m -DABP polyimide is known to be an outstanding adhesive, lap shear strength tests employing titanium-titanium adherends and metal ion filled polyimides were conducted. Tests were performed at room temperature, 250°C and 275°C employing either DMAC or DMAC/Diglyme as the solvent. At room temperature regardless of the metal ion employed adhesive strength is de-... 

Table IV Lap Shear Tests Titanium-Titanium Adherend BTDA-m,m -DABP...

Metal ion modified polyimide films have been prepared to obtain materials having mechanical, electrical, optical, adhesive, and surface chemical properties different from nonmodified polyimide films. For example, the tensile modulus of metal ion modified polyimide films was increased (both at room temperature and 200 0 whereas elongation was reduced compared with the nonmodif ied polyimide (i). Although certain polyimides are )cnown to be excellent adhesives 2) lap shear strength (between titanium adherends) at elevated temperature (275 0 was increased by incorporation of tris(acetylacetonato)aluminum(III) (2). Highly conductive, reflective polyimide films containing a palladium metal surface were prepared and characterized ( ). The thermal stability of these films was reduced about 200 C, but they were useful as novel metal-filled electrodes ( ). 

Metals such as aluminium, steel, and titanium are the primary adherends used for adhesively bonded structure. They are never bonded directly to a polymeric adhesive, however. A protective oxide, either naturally occurring or created on the metal surface either through a chemical etching or anodization technique is provided for corrosion protection. The resultant oxide has a morphology distinct from the bulk and a surface chemistry dependent on the conditions used to form the oxide 39). Studies on various aluminum alloy compositions show that while the oxide composition is invariant with bulk composition, the oxide surface contains chemical species that are characteristic of the base alloy and the anodization bath40 42). 

Abstract—The effects of metal alkoxide type and relative humidity on the durability of alkoxide-primed, adhesively bonded steel wedge crack specimens have been determined. Aluminum tri-sec-butoxide, aluminum tri-tert-butoxide, tetrabutyl orthosilicate, and titanium(IV) butoxide were used as alkoxide primers. Grit-blasted, acetone-rinsed mild steel adherends were the substrates bonded with epoxy and polyethersulfone. The two aluminum alkoxides significantly enhanced the durability of the adhesively bonded steel, while the titanium alkoxide showed no improvement in durability over a nonprimed control. The silicon alkoxide-primed samples gave an intermediate response. The failure plane in the adhesively bonded samples varied with the relative humidity during the priming process. 

Oxidative stability depends on the adherend surface as well as on the adhesive itself. Some metal adhesive interfaces are chemically capable of accelerating the rate of oxidation. For example, it has been found that nearly all types of structural adhesives exhibit better thermal stability when bonded to glass or aluminum than when bonded to stainless steel or titanium.12 For any given metal, the method of surface preparation can also determine oxide characteristics, and hence bond durability. Thus, the use of primers is common practice with high-temperature structural adhesives. 

A proprietary alkaline cleaner, Prebond 700, appears to be satisfactory for a number of metal adherends including titanium and is recommended as a versatile one-step surface preparation process.48 A proprietary alkaline etch solution, Turco 5578, is available from... 

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