Acid dyes dyeing process

On standing, gelatinous aluminium hydroxide, which may initially have even more water occluded than indicated above, is converted into a form insoluble in both acids and alkalis, which is probably a hydrated form of the oxide AI2O3. Both forms, however, have strong adsorptive power and will adsorb dyes, a property long used by the textile trade to dye rayon. The cloth is first impregnated with an aluminium salt (for example sulphate or acetate) when addition of a little alkali, such as sodium carbonate, causes aluminium hydroxide to deposit in the pores of the material. The presence of this aluminium hydroxide in the cloth helps the dye to bite by ad sorbing it—hence the name mordant (Latin mordere = to bite) dye process. 

Many aminonaphthalenesulfonic acids are important in the manufacture of azo dyes (qv) or are used to make intermediates for azo acid dyes, direct, and fiber-reactive dyes (see Dyes, reactive). Usually, the aminonaphthalenesulfonic acids are made by either the sulfonation of naphthalenamines, the nitration—reduction of naphthalenesulfonic acids, the Bucherer-type amination of naphtholsulfonic acids, or the desulfonation of an aminonaphthalenedi-or ttisulfonic acid. Most of these processes produce by-products or mixtures which often are separated in subsequent purification steps. A summary of commercially important aminonaphthalenesulfonic acids is given in Table 4. 

Ammonium acetate has limited commercial uses. It serves as an analytical reagent, and in the production of foam mbber and vinyl plastics it is also used as a diaphoretic and diuretic in pharmaceutical appHcations. The salt has some importance as a mordant in textile dyeing. In a hot dye bath, gradual volatilization of ammonia from the ammonium acetate causes the dye solution to become progressively more acidic. This increase in acidity enhances the color and permanence of the dyeing process. 

Mordant Dyes. MetaUizable azo dyes are appHed to wool by the method used for acid dyes and then treated with metal salts such as sodium chromate [7775-11-5] sodium dichromate [10588-01-9] and chromium fluoride [1488-42-5] to form the metal complex in situ. This treatment usually produces a bathochromic shift ia shade, decreases the solubUity of the coloring matter, and yields dyeiags with improved fastness properties. The chromium salts can be appHed to the substrate before dyeiag (chrome-mordant or chrome-bottom method), together with the dye ia a single bath procedure (metachrome process), or as a treatment after dyeiag (afterchrome process). 

The traditional use of dyes is in the coloration of textiles, a topic covered in considerable depth in Chapters 7 and 8. Dyes are almost invariably applied to the textile materials from an aqueous medium, so that they are generally required to dissolve in water. Frequently, as is the case for example with acid dyes, direct dyes, cationic dyes and reactive dyes, they dissolve completely and very readily in water. This is not true, however, of every application class of textile dye. Disperse dyes for polyester fibres, for example, are only sparingly soluble in water and are applied as a fine aqueous dispersion. Vat dyes, an important application class of dyes for cellulosic fibres, are completely insoluble materials but they are converted by a chemical reduction process into a water-soluble form that may then be applied to the fibre. There is also a wide range of non-textile applications of dyes, many of which have emerged in recent years as a result of developments in the electronic and reprographic... 

Mordant dyes generally have the characteristics of acid dyes but with the ability in addition to form a stable complex with chromium. Most commonly, this takes the form of two hydroxy groups on either side of (ortho to) the azo group of a monoazo dye, as illustrated for the case of C. I. Mordant Black 1 (151). The dye is generally applied to the fibre as an acid dye and then treated with a source of chromium, commonly sodium or potassium dichromate. As a result of the process, the chromium(vi) is reduced by functional groups on the wool fibre, for example the cysteine thiol groups, and a chromium(m) complex of the dye is formed within the... 

The great majority of coloration processes demand some control over the treatment pH, which varies from strongly alkaline in the case of vat, sulphur or reactive dyes, to strongly acidic for levelling acid dyes. The concept of pH is a familiar one its theoretical derivation can be found in all standard physical chemistry textbooks and has been particularly well explained in relation to coloration processes [6,7] both in theory and in practice. We are concerned here essentially with the chemistry of the products used to control pH and their mode of action. It has been stated [7] that Unfortunately, pH control appears simple and easy to carry out. Add acid and the pH decreases add base (alkali) and the pH increases. However, pH is the most difficult control feature in any industry . 

A third approach utilised copper salts, especially copper(II) sulphate, in conjunction with dyes containing chelatable groupings such as salicylic acid or o,o -dihydroxyazo moieties. Indeed, special ranges of copperable direct dyes, for which the treatment with copper(II) sulphate was really part of the dyeing process rather than an optional aftertreatment, were introduced. In the past the main use of this chelation treatment was to enhance light fastness, but it is little used for this purpose nowadays. 

Batcheller et al. also discuss the influence of the dyeing process on the composition of the fibre s surface. They note that high alkalinity/acidity and extended processing time result in loss of surface lipid. Nevertheless, the dyeing process has limited influence on the ageing process due to light exposure. 

All azo dyes contain one or more azo groups (-N=N-) as chromophore in the molecule on the basis of the number of azo groups in each molecule, they are named monoazo-, disazo-, trisazo-, etc. The azo groups are in general bound to a benzene or naphthalene ring, but they can also be attached to heterocyclic aromatic molecules or to enolizable aliphatic groups. On the basis of the characteristics of the processes in which they are applied, the molecule of the dye is modified to reach the best performances so they can be acid dyes, direct dyes, reactive dyes, disperse dyes, or others. 

Positive-tone photoresists, 15 161-163 acid-catalyzed chemistry in, 15 169-170 Positive-working dye processes, 19 284... 

---