Acetaldehyde palladium catalysis

The dependence of the rate upon the inverse of the hydrogen ion concentration (base-catalysis) is reasonably attributed to the necessity for the coordinated water molecule to lose a proton. The resulting ethyl-ene-hydroxypalladium species (the cis isomer), I, is then believed to undergo an internal addition reaction of the hydroxyl group to the coordinated ethylene to form the dichloro-2-hydroxyethylpalladium anion, II. The final step is a decomposition of the last compound into acetaldehyde, palladium metal, hydrogen ion and chloride anions. 

The conversion of ethylene to acetaldehyde using a soluble palladium complex, developed in the late 1950s, was one of the early applications of homogeneous catalysis and the first organo-palladium reaction practised on an industrial scale [40], Typically this reaction requires stoichiometric amounts of CuCl under aerobic conditions. The use of copper represents not only an environmental issue, but often limits the scope of ligands that can be used in conjunction with Pd. 

In addition to the successful reductive carbonylation systems utilizing the rhodium or palladium catalysts described above, a nonnoble metal system has been developed (27). When methyl acetate or dimethyl ether was treated with carbon monoxide and hydrogen in the presence of an iodide compound, a trivalent phosphorous or nitrogen promoter, and a nickel-molybdenum or nickel-tungsten catalyst, EDA was formed. The catalytst is generated in the reaction mixture by addition of appropriate metallic complexes, such as 5 1 combination of bis(triphenylphosphine)-nickel dicarbonyl to molybdenum carbonyl. These same catalyst systems have proven effective as a rhodium replacement in methyl acetate carbonylations (28). Though the rates of EDA formation are slower than with the noble metals, the major advantage is the relative inexpense of catalytic materials. Chemistry virtually identical to noble-metal catalysis probably occurs since reaction profiles are very similar by products include acetic anhydride, acetaldehyde, and methane, with ethanol in trace quantities. 

The Wacker process (Eq. 1) was developed nearly 50 years ago [1-3] and represents one of the most successful examples of homogeneous catalysis in industry [4-9]. This palladium-catalyzed method for the oxidation of ethylene to acetaldehyde in aqueous solution employs a copper cocatalyst to facilitate aerobic oxidation of Pd° (Scheme 1). Despite the success of this process, certain features of the reaction have Umited the development of related aerobic oxidation reactions. Many organic molecules are only sparingly sol-... 

The previous examples involve reduction (hydrogenation) of organic molecules, but transition metal complexes can also catalyze oxidation. For example, the Wacker process, which has been widely used to convert ethylene to acetaldehyde, depends on catalysis by palladium(II) in the presence of copper(II) in aqueous HC1. The role of the copper chloride is to provide a means of using air to reoxidize the palladium to palladium(II). Once again, Zeise-type coordination of the ethylene to the metal center is believed to be involved ... 

Catalysis. The most important industrial use of a palladium catalyst is the Wacker process. The overall reaction, shown in equations 7—9, involves oxidation of ethylene to acetaldehyde by Pd(II) followed by Cu(II)-catalyzed reoxidation of the Pd(0) by oxygen (204). Regeneration of the catalyst can be carried out in situ or in a separate reactor after removing acetaldehyde. The acetaldehyde must be distilled to remove chlorinated by-products. 

This section is concerned with the activation of hydrocarbon molecules by coordination to noble metals, particularly palladium.504-513 An important landmark in the development of homogeneous oxidative catalysis by noble metal complexes was the discovery in 1959 of the Wacker process for the conversion of ethylene to acetaldehyde (see below). The success of the Wacker process provided a great stimulus for further studies of the reactions of noble metal complexes, which were found to be extremely versatile in their ability to catalyze homogeneous liquid phase reaction. The following reactions of olefins, for example, are catalyzed by noble metals hydrogenation, hydroformylation, oligomerization and polymerization, hydration, and oxidation. 

Conversion of ethylene to acetaldehyde with a soluble palladium complex was one of the early applications of homogeneous catalysis. Traditionally, acetaldehyde was manufactured either by the hydration of acetylene or by the oxidation of ethanol. As most of the acetic acid manufacturing processes were based on acetaldehyde oxidation, the easy conversion of ethylene to acetaldehyde by the Wacker process was historically a significant discovery. With the... 

The oxidation of ethene by palladium salts in water to give acetaldehyde has been known for 100 years see Oxidation Catalysis by Transition Metal Complexes). It is often called the Wacker Process, after Wacker Chemie GmbH, which first developed the process. The key steps in this oxidation are shown in Scheme 2. Palladium catalyzes the nucleophilic addition of water to ethene, leading to the reduction of Pd to Pd°. Then the palladium is reoxidized back to Pd with Cu salts, giving Cu which in turn is oxidized by oxygen. 

Homogeneous catalysis by redox metals is also known for nonelectro-chemical processes. Thus, ethylene is oxidized to acetaldehyde in the Wacker process in aqueous solutions containing Pd " (504). Apart from complex formation and insertion (505), ionic oxidation and reduction may take place. It is noteworthy that palladium oxidation to form ions that act as homogeneous catalysts has been suggested as an important step in ethylene electrooxidation on solid palladium electrocatalysts 28, 29). 

The process proceeds by homogeneous catalysis on PdCl2. It had been known much eaher that solutions of Pd complexes stoichiometrically oxidize ethylene to acetaldehyde, but the crucial discovery was the exploitation of this reaction in a catalytic cycle. A closed-cycle process was developed in which an excess of the oxidizing agent Cu " re-oxidizes the palladium formed in the process without its depositing on die reactor walls. The Cu" formed in the redox process is re-oxidized to Cu " by oxygen. The reaction steps are described by Equations 3-6 to 3-8. 

The Wacker oxidation [146], amongst other nucleophilic additions to alkenes, is the most important reaction based on a palladium(II) catalysis. It is also used industrially for the synthesis of acetaldehyde from ethene and water. This oxidative process has been combined with a Mizoroki-Heck reaction by Tietze and coworkers [13] for an enantioselective total synthesis of vitamin E (293) [147] using BOXAX ligand 291 [148]. In this way the chromane ring and parts of the side chain of vitamin E (293) can be introduced in one... 

The process of choice for acetaldehyde production is ethylene oxidation according to the so-called Wacker-Hoechst process [route (c) in Topic 5.3.2]. The reaction proceeds by homogeneous catalysis in an aqueous solution of HQ in the presence of palladium and copper chloride complexes. The oxidation of ethylene occurs in a stoichiometric reaction of PdQ2 with ethylene and water that affords acetaldehyde, metallic palladium (oxidation state 0), and HQ [step (a) in Scheme 5.3.5). The elemental Pd is reoxidized in the process by Cu(II) chloride that converts in this step into Cu(I) chloride [step (b) in Scheme 5.3.5). The Cu(II) chloride is regenerated by oxidation with air to finally close the catalytic cycle [step (c) in Scheme 5.3.5). 

To illustrate the inner-sphere characteristics of the CH activation chemistry, an analogy can be made between CH activation by coordination of an alkane CH bond to a metal center and the known catalysis resulting from coordination of olefins via the CC double bond (note that the nature of the orbitals involved in bonding are quite different). It is well known that coordination of olefins to electrophilic metal centers can activate the olefin to nucleophilic attack and conversion to organometallic, M-C, intermediates. The M-C intermediates thus formed can then be more readily converted to functionalized products than the uncoordinated olefin. An important example of this in oxidation catalysis is the Wacker oxidation of ethylene to acetaldehyde. In this reaction, catalyzed by Pd(II) as shown in Fig. 7.14, ethylene is activated by coordination to the inner-sphere of an electrophilic Pd(II) center. This leads to attack by water and facile formation of an organometallic, palladium alkyl intermediate that is subsequently oxidized to acetaldehyde. The reduced catalyst is reoxidized by Cu(II) to complete the catalytic cycle. The Wacker reaction is very rapid and selective and it is possible to carry out the reaction is aqueous solvents. This is largely possible because of the favorable thermodynamics for coordination of olefins to transition metals that can be competitive with coordination to the water solvent. The reaction is very selective presumably because the bonds of the product (po-... 

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