Welds normalizing

Fillet weld normally 1—1/2 times the plate Ihicfcness. For light loads the filtet IS same as the plate thickness and for heavier loads twice the plate thickness... 

Solid solution alloys are readily fusion welded, normally in the annealed condition. Some noteworthy examples of solid solution alloys are Ni 200, the Monel 400 series, the Inconel 600 series, the Incoloy 800 series, Hastelloys and some Nimonic alloys such as 75, and PE 13. Because the HAZ does not harden, heat treatment is not usually required after welding. Precipitation hardened alloys may be susceptible to postweld heat-treatment (PWHT) cracking. Some of these alloys are the Monel 500 series. Inconel 700 series, Incoloy 900 series, and most of the Nimonic alloys. 

Figure 6 shows the histogram of localized AE events vs axial position for the same time period as in fig.5. The location of the AE source corresponds, within source location errors (< 10-15 cm), to one of the welds under surveillance. The weld was known by ultrasonic examination to be affected by internal discontinuities. However, the position of the source could also correspond to one of the hangers. The steps observed in EA event accumulation have taken place during steady load operation, which normally corresponds to very low background noise conditions. This type of event, however, has not been observed afterwards. 

Fig. 8. Shell-and-tube heat exchanger A, shell of high strength B, tube sheet C, tubes (normally small diameter tubes are seamless, but large diameter tubes (>1 in.) are welded tubes) D, boimets E, baffles to assure more efficient circulation by providing minimum clearance between tubes and tube holes...

The specifications set the maximum vol % of solvent that may be added to the cylinder shell (measured by its water capacity). The volume of solvent also varies with the capacity of the cylinder. Cylinders in the 90—92% porosity range with a capacity above 9.1 kg of water may contain a maximum acetone charge of 43.4%, whereas those with 9.1 kg or less water capacity may contain up to 41.8 vol %. The first category of cylinders are normally referred to as welding cylinders and the latter as small tanks (those with 0.28 and 1.12 m acetylene capacity). 

Lead and its alloys are generally melted, handled, and refined in cast-iron, cast-steel, welded-steel, or spun-steel melting ketdes without fear of contamination by iron (qv). Normal melting procedures require no dux cover for lead. Special reactive metal alloys require special alloying elements, duxes, or covers to prevent dross formation and loss of the alloying elements. 

Special contact transducers having wedges providing incidence angles for specific appHcations are used widely in industry. For example, normal incidence is used in tests for laminations within sheets, and for sheet or plate thickness where the back surface of the test material parallels, to within perhaps 10°, the front surface. Shear wave transducers typically used for weld examination have 45°, 60°, or 70° inspection (refracted) angles. To locate discontinuities, the transducers may be moved back and forth over selected surface areas until the angled search beam approaches normal incidence on the... 

Nondestmctive testing (qv) can iaclude any test that does not damage the plastic piece beyond its iatended use, such as visual and, ia some cases, mechanical tests. However, the term is normally used to describe x-ray, auclear source, ultrasonics, atomic emission, as well as some optical and infrared techniques for polymers. Nondestmctive testing is used to determine cracks, voids, inclusions, delamination, contamination, lack of cure, anisotropy, residual stresses, and defective bonds or welds in materials. 

Y = coefficient naving value in Table 10-50 for ductile ferrous materials, 0.4 for ductile nonferrous materials, and zero for brittle materials such as cast iron t,n = minimum required thickness, in, to which manufacturing tolerance must be added when specifying pipe thickness on purchase orders. [Most ASTM specifications to which mill pipe is normally obtained permit minimum wall to be 12V percent less than nominal. ASTM A155 for fusion-welded pipe permits minimum wall 0.25 mm (0.01 in) less than nominal plate thickness.] Pipe with t equal to or greater than D/6 or P/SE greater than 0.385 reqmres special consideration. 

Tube-end rolling before welding may leave lubricant from the tube expander in the tube hole. Fouhng during normal operation followed by maintenance operations will leave various impurities in and near the tube ends. Satisfactory welds are rarely possible under such conditions, since tube-end welding requires extreme cleanliness in the area to be welded. 

The performances and estimating methods of welded PHEs match those of gasketed PHEs in most cases, but normally the Compabloc, with larger depth of corrugations, can be lower in overall coefficient. Some extensions of the design operating conditions are possible with welded PHEs, most notably is that ciyogenic applications are possible. Pressure vessel code acceptance is available on most units. 

---